What is the Haber Process?
The process by which ammonia is manufactured, using hydrogen and nitrogen, which are extracted from methane and the air respectively.
How does the Haber Process work?
Stage 1: H2 and N2 gases are pumped into the compressor through pipes
Stage 2: The gases are compressed to about 200 atmospheres inside the compressor
Stage 3: The pressurised gases are pumped into a tank containing layers of iron catalyst beds at a temperature of 450°C. Some of the hydrogen and nitrogen react to form ammonia in the following reversible reaction:
N2 (g) + 3H2 (g) ⇌ 2NH3 (g) (with iron as a catalyst)
Stage 4: Unreacted H2 and N2 and product ammonia pass into a cooling tank. The ammonia is liquefied and removed to pressurised storage vessels
Stage 5: The unreacted H2 and N2 gases are recycled back into the system
Why are nitrogen-based fertilisers needed for plants?
Plants need nitrogen to grow, as it is one of the materials used to make proteins. Farmers need fertilisers to replace nitrogen in the soil, as some of it is removed when they harvest crops.
Why is ammonia important?
Making fertilisers, explosives, textiles
What is the temperature and pressure of the Haber Process?
temperature- 450 C
pressure - 200atm
Why is the pressure 200 atm?
Increasing the pressure, causes the equilibrium to favour the forward reaction, so more ammonia is made. However, increasing the pressure too high would be very expensive, as a strong chemical plant would be needed so the pipes can cope with the high pressure.
200 atm gives a lower yield than it would with higher pressures, but it reduces the cost and helps make a reasonable rate of reaction.
Why must there be a high yield of ammonia?
This is to ensure chemists make a profit, since it costs a lot of money to get methane gas for the hydrogen, and to separate the nitrogen from other gases in the air
Why is the temperature 450 degrees C
Lowering the temperature would increase the amount of ammonia produced, as the forward reaction is exothermic, meaning that it increases the temperature of the surroundings, opposing the change introduced. However, decreasing the temperature too much would lead to gas molecules colliding less frequently, slowing the rate of reaction.
450 degrees is chosen to keep the reaction going at a reasonable rate, despite decreasing the yield.
Why is an iron catalyst used?
to speed up both the forward and backward reactions, so more ammonia is produced.
How does ammonia react with nitric acid?
It reacts in a neutralisation reaction to form ammonium nitrate.
NH3 + HNO3 → NH4NO3
How does ammonia react with phosphoric acid?
It reacts in a neutralisation reaction to form ammonium phosphate.
3NH3 + H3PO4 → (NH4)3PO4
How does ammonia react with sulfuric acid?
It reacts in a neutralisation reaction to form ammonium sulfate.
2NH3 + H2SO4 → (NH4)2SO4
How can you collect pure, dry crystals of ammonium sulfate from its solution?
What are NPK fertilisers?
As will as nitrogen (N), crops also require phosphorous and potassium (P and K). Farmers buy fertilisers that have formulations of compounds of potassium, nitrogen and phosphorous to improve their crop yield.
Where does the nitrogen come from for NPK fertilisers?
It comes from ammonia, made in the Haber process, which is reacted with acids to make fertilisers like ammonium nitrate and ammonium sulfate.
Where does the phosphorous come from for NPK fertilisers?
It comes from deposits of phosphate containing rock, which is dug or mined from the ground. This cannot be used directly on soil, as it is insoluble in water.
How is phosphate rock treated with acids so it can be used as a fertiliser?
Where does the potassium come from for NPK fertilisers?
It is mined from the ground in the salts, potassium chloride KCL, and potassium sulfate, K2SO4. All potassium compounds are soluble in water, so they can be separated from impurities and used directly.
What are the Earth’s natural resources used for?
Make homes to live in
Provide food
Fuel transport
Energy to cook and stay warm
They can be living (plants and animals), or non-living things (fossil fuels, food, water).
What is a resource?
a natural material from the Earth, oceans, or atmosphere
What are some examples of synthetic materials chemists have made to replace finite resources?
Wool = Clothes,carpets = Acrylic fibre (poly(propene))
Cotton= Clothes, textiles = polyester
silk = clothes = nylon
rubber = Tyres, washers = Various synthetic polymers, like poly(butadiene)
wood = construction = PVC, composites (e.g MDF)
What is sustainable development?
processes that enable the need of the current generation to be met without compromising the availability of natural resources for future generations
What has the application of scientific advancement allowed?
The application of scientific advancement has allowed us to maximise the production of natural products. An example of this is fertilisers to increase crop yield.
What are finite resources?
Finite resources are resources that are being used up at a faster rate than they can be replaced. If we continue to use these resources at their current rates, they will eventually run out.