ampp

Question 1

Part 1: SSPC-PA 9 (Ultrasonic Gaging & Concrete)

Question 2

What does SSPC-PA 9 cover?

Answer 2

Measurement of Dry Coating Thickness on Cementitious Substrates (Concrete) and other non-metallic surfaces using ultrasonic gages.

Question 3

What is a ‘homogeneous’ coating according to SSPC-PA 9?

Answer 3

A coating of uniform composition throughout that does not contain large, solid particles like sand.

Question 4

What is the required frequency of measurements for SSPC-PA 9?

Answer 4

5 spot measurements per 100 sq. ft. (9 sq. m).

Question 5

How many gage readings make up a single ‘spot measurement’ in SSPC-PA 9?

Answer 5

At least 3 gage readings within a 6-inch (15 cm) diameter circle.

Question 6

What is the minimum distance between gage readings within a spot?

Answer 6

At least 2 inches (5 cm).

Question 7

Define ‘Verification’ in SSPC-PA 9.

Answer 7

An accuracy check performed by the user at the start and end of each shift using known reference standards.

Question 8

Define ‘Calibration’ in SSPC-PA 9.

Answer 8

A process typically performed by the manufacturer or a qualified lab that results in a Certificate of Calibration.

Question 9

Define ‘Adjustment’ in SSPC-PA 9.

Answer 9

Aligning gage thickness readings to a known sample to improve accuracy on a specific surface (sound velocity adjustment).

Question 10

What are the tolerance limits for Level 3 (Default) in SSPC-PA 9?

Answer 10

Spot measurements must be at least 75% of the minimum and no more than 125% of the maximum specified thickness.

Question 11

What is Restriction Level 1 in SSPC-PA 9?

Answer 11

The most restrictive level; does not allow any deviation from specified minimum and maximum thickness.

Question 12

What is Restriction Level 4 in SSPC-PA 9?

Answer 12

The least restrictive level; allows 75% of minimum thickness and has no maximum thickness restriction.

Question 13

True or False: According to SSPC-PA 9, individual gage readings can be lower than the specified thickness.

Answer 13

True. Individual readings can overrun or underrun as long as the spot measurement (average) is within limits.

Question 14

What is the measurement frequency for structures 30–100 m² (323–1,076 sq. ft.)?

Answer 14

Three 10 m² areas are arbitrarily selected and measured.

Question 15

What should be done with couplant after measurement?

Answer 15

It should be removed from the coating, especially if another coat is to be applied.

Question 16

What is the measurement range for most ultrasonic gages?

Answer 16

Approximately 0.3 mils to 300 mils (8 µm to 7.6 mm).

Question 17

Part 2: Galvanizing & Coating Surveys

Question 18

What are the three main steps in the hot-dip galvanizing process?

Answer 18

Surface preparation, galvanizing, and post-treatment.

Question 19

List four common standards for hot-dip galvanizing.

Answer 19

CAN/CSA G 164, ISO 1461, ASTM A 123/A 123M, AS/NZS 4680.

Question 20

Which ASTM standard covers zinc coating on iron and hardware products (fasteners) that are centrifuged after galvanizing?

Answer 20

ASTM A 153/A 153M.

Question 21

Which ASTM standard covers the repair of damaged and uncoated areas of hot-dip galvanized coatings?

Answer 21

ASTM A 780 (Standard for repair).

Question 22

Which ASTM standard covers the preparation of galvanized surfaces for painting?

Answer 22

ASTM D 6386.

Question 23

What is ‘heavy galvanizing’ also known as?

Answer 23

Batch, heavy duty, or after-fabrication galvanizing.

Question 24

What is ‘light galvanizing’ also known as?

Answer 24

Continuous, I.G (in-line galvanizing), or zinc electroplated.

Question 25

What is a coating survey?

Answer 25

A process to gather info on the performance of previously coated protective systems on assets (bridges, platforms, etc.).

Question 26

True or False: A coating survey is the same as a corrosion survey.

Answer 26

False. Corrosion surveys go beyond the scope of coatings system performance.

Question 27

List four primary reasons coating surveys are performed.

Answer 27

1. Plan maintenance 2. Prioritize work 3. Budget 4. Legal compliance.

Question 28

List four types of individuals who may be qualified to perform coating surveys.

Answer 28

1. NACE O-CAT/S-CAT 2. NACE Coating Specialist 3. AMPP Level 3 4. Maintenance Engineer.

Question 29

Offshore Corrosion Assessment Training

Answer 29

What does O-CAT stand for?

Question 30

Shipboard Corrosion Assessment Training

Answer 30

What does S-CAT stand for?

Question 31

Get a clear understanding of the scope (objective and goals).

Answer 31

What is the first and most important step in conducting a coating survey?

Question 32

Pass info to the correct people; do not make blanket statements like 'must be replaced'.

Answer 32

According to the notes, what should a surveyor do if they notice severe metal loss?

Question 33

What are three benefits of database software programs used for coating surveys?

Answer 33

1. Prioritize work 2. Rapid data access 3. Calculate condition over time.

Question 34

List the common special metal substrates mentioned.

Answer 34

Copper, Aluminum, Galvanized, Thermal Spray, Stainless, Nickel, Alloys, Brass, etc.

Question 35

List the common non-metal substrates mentioned.

Answer 35

Wood and Polymeric materials (Plastics).

Question 36

List five reasons wood is painted.

Answer 36

Decoration, Protection, Sealing, Stabilization, Preservation.

Question 37

List three reasons special substrates are painted.

Answer 37

Enhanced corrosion resistance, Decoration, Marking or identification (safety/legal).

Question 38

What issue must an inspector address regarding oxide films on special substrates?

Answer 38

The presence of oxide films (not all are tightly adherent).

Question 39

Which special substrates can have tightly adherent oxide films?

Answer 39

Stainless steel, Nickel, Tin, Cadmium.

Question 40

List four surface preparation methods mentioned for special substrates.

Answer 40

Scrubbing, Waterjetting, Power tools, Abrasive blasting.

Question 41

What is one type of primer that may be used on oxide films?

Answer 41

A very wet primer.

Question 42

List four ASTM and SSPC standards mentioned for preparing special substrates.

Answer 42

ASTM D 1730, ASTM D 1731, ASTM D 1732, SSPC-SP 16.

Question 43

List the inspection criteria for special substrates.

Answer 43

1. Understand spec 2. Check PDS 3. Ensure prep/application 4. Inspect coats 5. Keep records.

Question 44

What challenges should you anticipate when inspecting a stainless steel substrate?

Answer 44

A, B, D (Smooth surface, Dirt/oil/grease, Protective oxide).

Question 45

On which substrate would you expect to encounter a tightly adherent oxide film?

Answer 45

D (Anodized aluminum).

Question 46

Which of the following are some of the primary reasons for coating wood?

Answer 46

A, B, C (Decoration, Flame retarding, Sealing).

Question 47

What substrates should be protected from contact with highly alkaline materials?

Answer 47

A, B (Zinc and Aluminum).

Question 48

Outline the steps to perform a simple coating survey.

Answer 48

1. Scope 2. Team 3. Plan 4. Standards 5. Data format 6. Tasks 7. Evaluate 8. Gather 9. Summarize 10. Maint plan 11. Reports 12. Final.

Question 49

Which of the following are the primary reasons for performing coating surveys?

Answer 49

A, B, C, D (Budget, Prioritize, Legal, Maintenance).

Question 50

Part 3: AMPP CIP Level 2 Exam Questions

Question 51

What is the 'Hot Spot' in centrifugal blast cleaning?

Answer 51

The concentrated area of the blast created by the machine.

Question 52

What are two causes of low amperage readings on a centrifugal blast wheel?

Answer 52

An abrasive-starved wheel or a flooded/choked wheel.

Question 53

What is the pressure range for Ultrahigh-Pressure Waterjetting (UHP WJ)?

Answer 53

30,000 psig and above.

Question 54

What is the maximum recommended back thrust for a waterjetting operator?

Answer 54

No more than 1/3 of the operator’s body weight.

Question 55

What is the minimum cure time for concrete before coating?

Answer 55

30 days at temperatures above 21.1°C (70°F).

Question 56

How high can the pH of concrete be?

Answer 56

It can be as high as 13.

Question 57

What does ASTM D 4263 (Plastic Sheet Method) test for?

Answer 57

It is a qualitative test for indicating moisture in concrete.

Question 58

What is the joint standard for the surface preparation of concrete?

Answer 58

NACE No. 6 / SSPC-SP 13.

Question 59

What safety goggles should thermal spray (metalizing) operators wear?

Answer 59

No. 6 green welding goggles.

Question 60

Which thermal spray method provides a film with the least porosity?

Answer 60

High-velocity oxygen (HVOF).

Question 61

List the four stages powder coatings pass through when applied to a heat source.

Answer 61

Flow, Wetting, Gel, and Curing.

Question 62

What is the sequence of prep stages for hot-dip galvanizing?

Answer 62

Caustic Cleaning (oil removal), Pickling (acid scale removal), and Fluxing.

Question 63

What is the purpose of SSPC-SP 16?

Answer 63

Brush-off blast cleaning of non-ferrous metals like galvanized or stainless steel.

Question 64

What indicates a FAIL in a peel test for heat-shrink sleeves?

Answer 64

Adhesive failure to the substrate (Cohesive failure or failure to backing are PASS).

Question 65

What is ASTM D 3363 used for?

Answer 65

The Pencil Hardness Test to determine relative coating film hardness.

Question 66

What happens to contaminated silica gel in a dehumidifier?

Answer 66

It can no longer adsorb moisture effectively.

Question 67

What are the typical conditions and appearance of amine blush?

Answer 67

Occurs in damp/cold conditions and results in a flat, milky finish.