What is Operations Management
Involves overseeing the process required in the production of goods and services to achieve efficient and effective output of finished goods or services.
Specific aspects of Operations Management
Materials management - estimate the quantity of products required and calculate the capacity requirements of the facility
Production planning - how, when, where goods are to be produced and the layout of manufacturing facilities.
Quality control - determine and implement quality procedures and standards and ensure that quality is maintained.
Maintenance/engineering - ensure that equipment is in working order and regularly maintained.
Define JIT (Just In Time) management
A management where businesses receive materials or products only when they are needed for production or to fulfill customer orders
Characteristics of Manufacturing Industry
Characteristics of Service Industry
Advs and Disadvs of JIT
Advs
- Increased efficiency - Optimised production flow and reduced waste.
Disadvs
- Stockouts - A sudden surge in demand can lead to stockouts if the supply chain is not well-managed.
Define Forecasting
Analysing past data (past financial data (sales), seasonal
factors, and market trends) to make informed future predictions.
Define Materials Requirement Planning (MRP)
A computerised inventory
management system used to schedule and place materials orders as they are required.
Advs and Disadvs of MRP
Advs
- Specific products are delivered in exact quantities and times
enhancing efficiency
Dadvs
- Expensive to set up
Define Master Production Schedule
A statement of what a business
intends to produce, in what quantities, and when they are to be produced.
How does the 3Rs reduce waste
Reuse - Looking for ways to use the product again or repurpose it for a “second life”
Reduce - Finding ways to lessen the amount of resources being used in processes to make/deliver the product
Recycle - Returning the product to be remanufactured into the same product as “new” or turned into a different new product
How can Artificial Intelligence support operations
Define Corporate Social Responsibility
continuous commitment of a
business to go above and beyond its legal obligations to operate in a
manner that addresses the (economic, social, and environmental) wellbeing
of its employees, the community, and the environment.
Advs and Disadvs of Sourcing Global Inputs
Advs
- Cheaper costs of inputs
Disadvs
- Supply can be disrupted due to legal/political changes in the law (eg.
tariffs)
Advs and Disadvs of Overseas Manufacturing
Advs
- Reduced labour and production costs (factory)
Disadvs
- Language barriers
Advs and Disadvs of Global Outsourcing
Advs
- Access specialised services
Disadvs
- Time zone issues
Describe Takt
To ensure that production matches customer demand
What is TIMWOODS
Transport
Inventory
Motion
Waiting
Overproduction
Overprocessing
Defects
Skills
Describe Pull
When the rate of production is determined by customer demand (minimises waste)
Describe One-Piece Flow
An uninterrupted flow of process from the beginning until the end of the production process
Describe Zero Defects
Focuses on quality, identifying potential defects as soon as possible to ensure that any issues are resolved quickly and efficiently, resulting in high quality.
Define Global Considerations
Factors and implications that arise from operating, thinking, or acting on a worldwide scale.
Quality Control
Where a Business checks quality with benchmarks throughout the manufacturing process
Quality Assurance
The business sends its products out to a third party to have them check with their benchmark to ensure quality