Importance of Stability Testing
Measure of drug substance/product quality varying overtime due to enviornmental factors (temp, humidity, light). Evidence for: storage conditions & shelf life
Stability Testing Outline
Determines chemical/physical/microbiological stability following application of stress or challenge (microorganism, gravity, ect.). Stress choice dependent on physicochemical properties (gene/protein/small molecule) and conditions it’ll encounter
Stability Testing Types
Long Term, Field, Accelerated (used for shelf life, faster and cheaper)
Stages Stability is Tested in DLC
Preformulation (aids formulation dev), Early Formulation, Main Formulation & Post-marketing Studies
Preformulation Stability Assessments Outline
Evaluation of drug API. Eval what methods of degradation are most likely to have occurred. Biologics higher order structure (tertiary and quaternity)
Early Formulation Stability Assessments Outline
Conditions necessary for drug product’s intended use (admin route, bioavailability, packaging, controls). Related to EP dosage forms
Main Formulation Stability Assessments Outline
Based on early stage findings. Predefined parameters established by accelerated stability testing (product shelf life). Novel drug substance: 6 months accelerated tests + 6 months of ongoing longterm submitted to dossier
Post-Market Stability Assessment Outline
Continuous monitoring of individual or bulk containers to assess acceptance criteria and storage conditions. Differ from pre-MA (eg testing frequency)
Stability Qualitative Assessment
Colour, odour, taste, clarity, flocculation degree, dispersibility, microbiological growth, thin layer chromatography
Quantitative Stability Assessment Outline
Drug content, degradation product content, sediment vol, tablet dissolution rate, gel yield value, emulsion globule size and antimicrobrial kill rate
Monitoring Synthetic Chemical Degradation
High performance liquid chromatography, Gas chromatography, mass spectrometry, nuclear magnetic resonance imaging and infrared
Monitoring Biologic Degradation
Chromatography, electrophoresis, mass spectrometry, biophysical methods & biological/binding assay
Monitoring Physical Degradation
Differential scanning chromatography, differential thermal analysis, differential thermogravimetry, x-ray diffraction, centrifugation, dissolution testing, hardness and friability
Monitoring Microbial Degradation
Plate Count Methods and Membrane Filtration
Plate Count Method Outline
Estimates viable microorganism number. Sample diluted and spread on agar. Count colonies grown
Membrane Filtration Outline
Captures microorganisms on liquid sample on filter. Filter incubated on agar and colonies grown and counted
Longterm Stability Testing Outline
Controlled stresses administered to API/drug product that mimic exact conditions of expected storage conditions (eg room temp of environments)
Field Stability Testing Outline
Medicinal products transported to country it’s sold. Stored in pharmacy/warehouse and transported back to manufacturer lab for analysis
Accelerated Stability Testing Outline
Drug substance/product challenged by exaggerated stress over a small period of time. Used to predict longterm stability; product dev, shelf-life estimation and quality control
Exaggerated Stresses Outline
Temp, humidity, light and oxygen
Elevated Temp Tests Outline
Shelf life prediction, temp increase = increased reaction (degradation) risk. Predicts T90. 2 types; Isothermal and Non-Isothermal
Isothermal Heat Tests Outline
Reactions from several separate experiments at different temps using Arrhenious plots
Non-isothermal Heat Tests Outlines
Single experiment conducted in pre-determined temp-time programme over 1 day. Eliminates temp optimisation
Arrhenious Equation Outline
Linear plot. Rate constant (proportional to) 1/T. Experiments ran at no of temps: 40,50,60,70 degrees C. Predicts stability at room temp