Learning Outcome 1

Question 1

Explain the concept of a unit load.

Answer 1

• create a stable, secure and easy to move group of stock.
• fast to load and unload from vehicles
• standardisation
• items similar size, weight and shape
• greater denisity of storage and transportation.
• use wrapping and strapping to keep load stable
• face up stacking, max height & weight, edge, top and bottom protection.

Question 2

Explain the difference between single floor design/layout and multiple floors design/layout.

Question 3

Identify factors that must be considered when assessing warehouse and stock location.

Answer 3

• Flow
• Space utilisation
• Flexibility

Question 4

What are the advantages of an organisation using a manufacturer’s product code system?

Answer 4

• Same code can be shared.
• Saves time as same code is used as the manufacturer.
• recognised by others in the supply chain.
• adds traceability
• Aid in supplying spare parts
• reduces risk of error

Question 5

It is important to ensure safe working in storage facilities, and access to higher shelves or racking presents a challenge. What considerations should be put in place for ensuring the safety of employees working at height?

Answer 5

• Safe working - risk of dropping equipment/stock from height
• Operator certification for using equipment
• Order pickers, scissor platforms, platforms, walkways, hand rails, cherry pickers, ladders, steps, conveyors, roller systems, docking platforms.

Question 6

Explain the principle of ‘flow’ in a storage facility.

Answer 6

• a good flow aids efficiancy and avoids delays.
• identifying the potential for delays caused by bottlenecks/restrictions.
• having surge capacity that can be used.
• avoids congestion
• one way systems or clarity in the direction of movement.