Particulate Processes Questions Flashcards

(47 cards)

1
Q

Which powder manufacturing process is used in order to obtain a spherical
powder?
a. Plasma atomisation
b. Electrolytic technique
c. Chemical technique
d. High energy milling

A

Plasma atomisation

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2
Q

The relative green density of a powder compact is an indirect measure of

A

How much void is present in the powder compact

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3
Q

A cold pressed components made out of pure Mg (Tm = 650ºC) needs to be
sintered, which temperature is the most approximate?
a. 270ºC
b. 370ºC
c. 470ºC
d. 670ºC

A

c. 470ºC

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4
Q

During sintering, at which stage does neck growth happen?

A

Initial stage

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5
Q

If a part has to be shaped using a powder metallurgy technique that is assisted by
binder, which technique would you choose?
a. Hot isostatic pressing
b. Metal injection moulding
c. Cold isostatic pressing
d. Spark plasma sintering

A

b. Metal injection moulding

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6
Q

Which is the best sintering atmosphere for a reactive metal such as titanium or
tantalum?

A

Vacuum

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7
Q

Which phenomenon takes place only during hot uniaxial pressing of a loose powder?

A

Creep

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8
Q

A single level part that requires pressing from two directions is classified as?

A

Class 2

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9
Q

Which of the following is a freeform powder metallurgy fabrication process?
a. Selective laser sintering
a. Pressing and sintering
b. Hot isostatic pressing
c. Spark plasma sintering

A

Selective laser sintering

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10
Q

Which one of the following processes is not a finishing operation for powder
metallurgy components?
a. Coning
b. Joining
c. Sintering
d. Machining

A

c. Sintering

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11
Q

Why liquid phase sintering is often faster than solid state sintering?

A

Atomic diffusion in the liquid is faster than that in the solid

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12
Q

If a continuous sheet of steel has to be manufactured starting from powders, which of
the following method is needed?

A

Powder rolling

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13
Q

Which of the following is a correct definition?
a. Capital goods are products directly purchased by customers
b. Capital goods are the equipment available in a company
c. Capital goods are products purchased by companies to provide services
d. Consumer goods are products purchased by companies to provide services

A

Capital goods are products purchased by companies to provide services

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14
Q
  1. Considering the relationship between product variety and production quantity.
    a. Product variety and production quantity are nor related to each other
    b. If the product variety is low, the production quantity is likely to be low
    c. If the product variety is high, the production quantity is likely to be high
    d. If the product variety is high, the production quantity is likely to low
A

If the product variety is high, the production quantity is likely to low

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15
Q

In terms of manufacturing economic, which of the following best represent the
manufacturing costs?
a. Materials, direct labour, and marketing
b. Materials, direct labour, and R&D
c. Materials, direct labour, and machinery
d. None of the above

A

Materials, direct labour, and machinery

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16
Q

Which of the following is NOT correct about powder metallurgy?
a. Powder metallurgy is used to make polymeric products
b. Powder metallurgy is used to make metallic products
c. Powder metallurgy is used to make ceramic products
d. Powder metallurgy is used to make composites

A

Powder metallurgy is used to make polymeric products

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17
Q

Which of the following techniques can be used to measure the particle size of
metallic powders?
a. Screening or sieve analysis
b. Light scattering measurements
c. Microscopy
d. All of the above

A

All of the above

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18
Q

The density of a powder in its loose state without agitation is known as?

A

Apparent density

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19
Q

Which powder manufacturing process permits to obtain powders with the highest
product purity?

A

Electrolytic technique

20
Q

Which powder manufacturing process permits to obtain spherical powders?

A

Gas atomisation

21
Q

Only one of the following properties depends on the shaping of the part, which
one?
a. Particle size
b. Particle shape
c. Angle of repose
d. Compressibility

A

Compressibility

22
Q

The green density of a powder compact is an indirect measure of

A

How much porosity is present in the powder compact

23
Q

Comparing cold and warm die compaction, for the same applied compaction
pressure:
a. Higher green densities are achieved via cold die compaction
b. Higher green densities are achieved via warm die compaction
c. The same green density is achieved via cold and warm die compaction
d. The green density does not depend on the die compaction technique

A

Higher green densities are achieved via warm die compaction

24
Q

Which of the following is true?
a. Cold isostatic pressing permits to obtain a more uniform density distribution
b. Cold die compaction permits to obtain a more uniform density distribution
c. Cold isostatic pressing is preferred for simple shapes
d. A rigid die is used in cold isostatic pressing

A

Cold isostatic pressing permits to obtain a more uniform density distribution

25
Which of the following is a binder-assisted powder metallurgy process? a. Metal injection moulding b. Selective laser sintering c. Cold isostatic pressing d. Hot pressing
Metal injection moulding
26
. Sintering is generally carried out at: a. 50% of the melting temperature of the main element b. 50% of the absolute melting temperature of the main element c. 80% of the melting temperature of the main element d. 80% of the absolute melting temperature of the main element
80% of the absolute melting temperature of the main element
27
Which of the following is true about liquid phase sintering? a. Sintering happens in the liquid state b. The sintering rate is slower than solid-state sintering c. A transient liquid is formed during sintering d. Sintering needs to be done under vacuum
A transient liquid is formed during sintering
28
Which of the following best describes the driving force for sintering? a. Reduction of the residual porosity b. Reduction of the superficial oxide layer c. Reduction of the surface energy d. Reduction of the volume of the part
Reduction of the surface energ
29
Which of the following is the fastest pressureless sintering technique?
Induction sintering
30
A turbine blade has failed during service and has to be regenerated. Which process can be used? a. Metal injection moulding b. Liquid-phase sintering c. Hot pressing d. Hot isostatic pressing
Hot isostatic pressing
31
If a continuous steel tube has to be manufactured starting from powders, which of the following method is needed? a. Powder forging b. Powder extrusion c. Powder rolling d. Sinter-HIP
Powder extrusion
32
Which one of the following processes is not a finishing operation for powder metallurgy components? a. Sizing b. Joining c. Sintering d. Machining
Sintering
33
How does the Charpy impact strength of a sintered material change with the density? a. The Charpy impact strength increases exponentially with the density b. The Charpy impact strength decreases exponentially with the density c. The Charpy impact strength increases linearly with the density d. The Charpy impact strength decreases linearly with the density
The Charpy impact strength increases exponentially with the density
34
Which of the following is a freeform powder metallurgy fabrication process? a. Electron beam melting a. Metal injection moulding b. Hot isostatic pressing c. Spark plasma sintering
Electron beam melting
35
Which of the following is NOT a powder bed additive manufacturing technology? a. Selective laser sintering b. Electron beam melting c. Inkjet printing d. Laser cladding
Laser cladding
36
What are the principal methods used to produce metallic powders?
Atomisation (gas and liquid), mechanical (crushing), electritic (cathode anode), chemical
37
What are the basic steps in the conventional powder metallurgy shaping process? and What are the functions of each step of a typical powder metallurgy process?
make powder (non sphereical) blending or mixing (unify distribution of particles) Pressing (get close to final shape powder mechanical locking sintering (bond particle at atomic level)
38
In cold isostatic pressing, the mould is most typically made of which one of the following materials?
Rubber
39
What is the main goals of the compaction operation?
final shape grain density grain strength
40
For what conditions might a double-action pressing be more attractive than compaction with a single moving punch?
complex geometry, control distribution of grain density
41
What is isostatic compaction? For what product shapes might be preferred?
complex shape where we want uniform shrinkage
42
In compacting a metal powder into a shaped compact using a mechanical press, sometime multiple punches are used. What is (are) the purpose(s) of using the multiple punches? 1. To improve the surface quality of the compact. 2. To make the distribution of the green density of the compact more uniform. 3. To increase the accuracy of the dimensions of the compact. 4. All of above.
To make the distribution of the green density of the compact more uniform.
43
How is the metal powder used in metal injection moulding (MIM) different from the metal powder used in a conventional press-and-sinter production?
need spherical and using a binder, small size no plastical deformation, more shrinkage because binder.
44
What is the driving force of sintering? How does it change with the starting powder particle size and why?
reducation surface energy
45
 Which of the following most closely typifies the sintering temperatures in PM? (a) 0.5 Tm (b) 0.8 Tm (c) Tm (d) 1.2 Tm
0.8 Tm
46
Which temperature would you choose as the best sintering temperature for a powder compact consisting of Al powder (Tm = 660ºC)?
500ºC
47
What are the three stages of sintering?
formation of necks pore rounding/densification close isolated spherical pores coarsening of pores/grains