Unit 1 Flashcards

(476 cards)

1
Q

Define thermal transmission.

A

The quantity of heat flow from all mechanisms, in unit time, under prevailing conditions

Heat energy moves from a warmer source to a cooler source.

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2
Q

Define thermal conductivity (k).

A

The thermal heat flow, by conduction only, through a unit thickness of a single uniform type of material

Units are (W/mK)(Btu-in/h•ft2.°F).

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3
Q

What is the definition of thermal resistivity (RU)?

A

The reciprocal of thermal conductivity

Units are (mK/W)(hoft2.°F/Btuoin).

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4
Q

Define thermal conductance (C).

A

The thermal heat flow through a unit area of a non-uniform, composite material when a unit average temperature difference is established

Units are (W/m2K)(Btu/h•ft2.°F).

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5
Q

Define thermal transmittance or U-factor (U).

A

The thermal heat flow through unit areas of a wall, door, window, etc., for every degree temperature difference

Units are the same as for thermal conductance (W/m2K)(Btu/h•ft2.°F).

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6
Q

What are the two major types of heat gains?

A
  • External heat gains
  • Internal heat gains

Heat gains must be calculated to estimate the total cooling load.

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7
Q

What is the principle behind heat movement?

A

Heat always moves from a warmer source to a cooler source

This principle is fundamental in understanding heat gains.

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8
Q

Name the components included in external heat gains.(4)

A
  • Conduction
  • Infiltration
  • Ventilation
  • Solar radiation

These components contribute to the heat entering an air-conditioned space.

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9
Q

What assumption is made regarding conduction heat gains?

A

The temperature of the outer surface of the building is the same as the outdoor design condition

This does not include additional heat from solar radiation.

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10
Q

What factors are important when calculating conduction heat gains?(3)

A
  • Construction details of walls and roof
  • Types of windows and doors
  • U-factor values of each component

These factors affect the amount of heat flow through the building.

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11
Q

What does the amount of heat flow through a construction depend on?(3)

A
  • Overall resistance of materials
  • Thermal conductivity
  • Temperature difference between inside and outside surfaces

Higher resistance results in less heat flow.

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12
Q

What are the internal heat gains in a building?(5)

A
  • People
  • Lighting
  • Electric motors
  • Appliances
  • Cooking

Internal heat gains contribute to the overall heat load in a conditioned space.

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13
Q

The heat load due to people in a building is in the form of what types of heat?(2)

A
  • Sensible heat
  • Latent heat

Latent heat is contained in the water vapor released through perspiration.

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14
Q

How is the heat gain from incandescent lighting fixtures calculated?

A

By adding the wattage rating of each fixture

The heat gain from lighting is primarily dependent on wattage rather than room temperature.

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15
Q

How can heat gains from lighting be reduced?

A

By recessing the fixtures to minimize heat entering the room

This design choice can help manage internal heat loads.

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16
Q

What type of heat do electric motors give off while running?

A

Sensible heat

The heat equivalent of the motor load must be removed by the cooling equipment.

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17
Q

What types of appliances contribute to internal heat gains?

A
  • Cooking equipment in restaurants
  • Devices like hair dryers and clippers in beauty parlors

These appliances must be accounted for in heat gain calculations.

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18
Q

What is the estimated heat gain from cooking equipment installed in a conditioned space without a hood?

A

50% of the equipment’s output

Of this, approximately 66% is sensible heat and 34% is latent heat.

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19
Q

What happens when the outdoor temperature is below the temperature inside a building?

A

Heat will escape from the building

The lower the outdoor temperature, the more heat will escape.

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20
Q

To maintain comfortable conditions inside a building, heat loss must be replaced by the ________.

A

heating system

Keeping heating costs low requires minimizing heat losses.

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21
Q

Name the three methods by which heat is lost from a building.

A
  • Conduction
  • Convection
  • Radiation

These methods describe how heat escapes from warmer inner surfaces to cooler outer surfaces.

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22
Q

Heat is conducted through building walls, ceilings, and floors from the warmer inner surfaces to the ________.

A

cooler outer surfaces

This process is essential in understanding how heat loss occurs.

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23
Q

What occurs to warm room air near cooler outside walls and ceiling?

A

It gives up some of its heat and becomes heavier

This process leads to convection currents and heat loss by convection.

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24
Q

When you stand close to an outside wall in winter, your exposed arm may feel cold due to heat movement by ________.

A

radiation

This illustrates how warmer objects radiate heat to colder surfaces.

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25
How can heat losses be reduced significantly?(2)
* Adding layers of insulation (fibreglass or Styrofoam) * Installing extra panes of glass in windows ## Footnote Insulation helps maintain indoor temperatures and reduces heating costs.
26
What is **infiltration** in the context of heat loss from buildings?
The leakage of air into and out of the building ## Footnote Most air leakage occurs around windows and doors.
27
How can infiltration be reduced?
* Caulking around frames * Weather-stripping doors and windows ## Footnote These methods help minimize air leakage and heat loss.
28
Why is a certain amount of fresh air required in buildings?
To provide ventilation and prevent excessive moisture build-up ## Footnote This is essential for maintaining indoor air quality.
29
What effect does ventilation have on the heating system?
It puts an extra load on the heating system ## Footnote Ventilation requires heating the cold fresh air that enters the building.
30
The amount of heat lost by conduction, convection, radiation, and infiltration is directly affected by **________**.
wind velocity ## Footnote Stronger winds increase heat loss from buildings.
31
What is the purpose of an **Air Vent** in steam heating systems?
To allow for removal of air from piping, radiators, and convectors ## Footnote This is necessary to make way for the steam during normal operation.
32
Define **Condensate** in the context of steam heating.
Water formed when steam gives up its heat energy ## Footnote In heating systems, condensate is usually returned to the boiler to be converted to steam again.
33
What is the function of a **Radiator Trap** or **Steam Trap**?
Allows condensate to be discharged from the radiator while preventing steam from discharging ## Footnote This is essential for maintaining efficiency in heating systems.
34
Describe the basic operation of a **steam heating system**.
Steam is generated in a boiler, circulated through pipes to radiators, gives up heat, condenses to liquid, and returns to the boiler ## Footnote This cycle allows for efficient heating of larger buildings.
35
What types of heating systems are commonly used for residential buildings?(2)
* Hydronic (hot water) systems * Warm air heating systems ## Footnote These systems are typically used in smaller commercial buildings as well.
36
What are **heating equipment** or **heating accessories**?
Parts of a heating system apart from the boiler and its fittings ## Footnote Includes radiators, convectors, traps, air vents, and pumps.
37
What materials were older **radiators** typically made from?
Cast iron ## Footnote Older radiators were built in sections connected by screws or push nipples.
38
What are the three classifications of **radiators**?
* Floor type * Window type * Wall-hung ## Footnote Each type is designed for specific installation needs.
39
How do **convectors** differ from traditional radiators?
They use metal fins to increase heat transfer from the pipe to the air ## Footnote Convectors have largely replaced cast-iron radiators in modern installations.
40
What is the construction feature of a **convector**?
A pipe enclosed in a metal cabinet with grill-type openings ## Footnote This design facilitates natural circulation of air through the convector.
41
What is the process called when air circulates naturally without the aid of a fan?
convection air currents ## Footnote Cool air enters at the bottom and rises as it is heated by contact with the warm cabinet surface.
42
Where should **radiators and convectors** be placed for optimal performance?
Against outside walls, especially under windows ## Footnote This placement allows warm air to mix with cold air coming down from cooler surfaces above.
43
What happens if the **cabinet cover** of a wall convector rests on the flooring?
It will not circulate the heated air ## Footnote There must be room below the cabinet cover for cooler air to enter.
44
What must the **wall convector piping** be graded down towards?
The direction of flow for the condensate ## Footnote This ensures proper drainage and collection at the steam trap.
45
What is a **unit heater**?
A convector heater that employs a blower or fan ## Footnote It forces air through the heating coil instead of using natural circulation.
46
What is the advantage of using a **unit heater**?
It results in a large heat output ## Footnote This is achieved for a fairly compact unit.
47
What type of **unit heaters** can be mounted on the floor, wall, or suspended from the ceiling?
Cabinet units ## Footnote They can also discharge air horizontally.
48
What is the purpose of **horizontal discharge unit heaters**?
Used for heating large spaces, such as warehouses and commercial buildings ## Footnote They are typically ceiling suspended.
49
Where is the **steam piping connection** made on a horizontal unit heater?
To the top of the horizontal unit heater ## Footnote This allows condensate to drain to the bottom where the steam trap is located.
50
What do **fin coils/reheat coils** do in larger buildings?
Increase the rate of heat exchange ## Footnote They consist of one or more rows of heated fin coil/reheat oil placed across the air duct.
51
How is **individual room temperature** controlled in a heating system?
By dampers that regulate the amount of heated air passing into each room ## Footnote This allows for tailored heating in different spaces.
52
What are **unit ventilators** also known as?
Univents ## Footnote They are cabinet-type unit heaters equipped with additional features for ventilation.
53
What components are included in a **unit ventilator**? (5)
* Standard heating coil * Blower or fan * Air filter * Dampers * Outside air inlet ## Footnote These components work together to provide heating and ventilation.
54
In a unit ventilator, what happens when the room temperature is below the thermostat setting?
The mixing damper prevents outside air from entering while keeping the room air inlet wide open ## Footnote This ensures all air discharged by the fan passes through the heating coil.
55
What occurs when the room temperature approaches the thermostat setting in a unit ventilator?
The mixing damper opens the outside air intake slightly and reduces room air intake ## Footnote This allows part of the air mixture to bypass the heating coil.
56
What is the function of the **bypass damper** in a unit ventilator?
Regulates the amount of air passing through the heating coil ## Footnote It works in conjunction with the mixing damper to control air flow.
57
When room temperature exceeds the thermostat setting, what does the mixing damper do?
Admits a maximum amount of outside air and a minimum amount of room air ## Footnote This helps to cool the room by reducing heating.
58
What feature do unit ventilators often have to control air flow?
Three-speed switches ## Footnote These switches regulate the speed of the fan.
59
How did older steam heating systems vent air?(2)
* Manually operated vent valves * Small petcocks on convectors and heaters ## Footnote These valves were opened during start-up and occasionally during operation to remove air.
60
Describe the function of a **modern automatic air vent**.
Expels air from the system and closes tightly when filled with steam ## Footnote It consists of a sealed cylinder with a needle valve and a flexible diaphragm.
61
What happens to the needle valve in an automatic air vent when hot steam surrounds the cylinder?
The needle valve closes to prevent steam escape ## Footnote This occurs due to increased pressure from the evaporating volatile liquid.
62
What condition causes the needle valve in an air vent to reopen?
When air collects again and the vapor in the cylinder condenses ## Footnote This results in a pressure drop, allowing the valve to open.
63
What are the consequences of air in a steam heating system? (3)
* Blocks steam flow * Reduces heat transfer * Promotes corrosion ## Footnote Air must be removed for efficient operation of the heating system.
64
How did older steam heating systems vent air?(2)
* Manually operated vent valves * Small petcocks on convectors and heaters ## Footnote These valves were opened during start-up and occasionally during operation to remove air.
65
What type of trap is commonly used in steam heating systems?
Thermostatic trap ## Footnote Thermostatic traps can have either corrugated bellows or a disc design.
66
What are the two designs of **manually operated radiator valves**?
* Straight-through design * Angle design ## Footnote These valves control the flow of steam to the radiators.
67
What is the function of a **packless radiator valve**?
Prevents steam from leaking around the valve stem ## Footnote It uses a bronze diaphragm to seal off the valve body.
68
How does a **packless radiator valve** operate?
The button pushes down against the diaphragm, closing the valve disc against its seat ## Footnote When the stem is backed off, the spring lifts the disc off its seat, opening the valve.
69
What is the role of a **condensate receiver** in steam heating systems?
Collects condensate discharged by steam traps ## Footnote It drains by gravity through return piping to a condensate pump.
70
What controls the operation of a **condensate pump**?
Float switch on the receiver ## Footnote The pump pushes water from the condensate receiver to the steam boiler as needed.
71
True or false: The **condensate receiver** is vented to atmosphere.
TRUE ## Footnote This ensures that the pressure in the receiver and return piping is at atmospheric.
72
What is the primary function of a **vacuum pump** in steam heating systems?(2)
* Creates and maintains a vacuum in the return piping * Returns the condensate back to the boiler ## Footnote The vacuum pump assists condensate flow and reduces backpressure in large buildings.
73
In large steam heating systems, what does the vacuum pump help to reduce?
Backpressure ## Footnote This reduction allows condensate to flow more easily to the condensate tank.
74
What initiates the operation of the **vacuum pump** in the condensate return system?
Float switch ## Footnote The float switch activates the pump when the water in the accumulator tank reaches a predetermined level.
75
What does the **exhauster** do in the vacuum pump system? (3)
* Forces water through nozzles * Creates a vacuum * Draws air, water, and water vapour from the accumulator tank ## Footnote The exhauster helps to increase the vacuum by condensing water vapour with the water passing through the nozzles.
76
What happens to the air in the **air separating tank**?
It leaves through a vent to the atmosphere ## Footnote The water collects below in the air separating tank.
77
What occurs when the water level rises in the air separating tank?
The discharge valve in the boiler feedline opens ## Footnote This allows excess water to be pumped to the boiler.
78
What are the **types of piping arrangements** for steam heating systems?(8)
* One-pipe gravity return system * Two-pipe gravity return system * Two-pipe gravity steam system with steam traps * Two-pipe return trap system * Hartford loop * Two-pipe condensate pump system * Two-pipe vacuum return system * Two-pipe with variable vacuum system ## Footnote These arrangements define how steam and condensate are managed in heating systems.
79
What is the **one-pipe gravity return system** also known as?
air vent system ## Footnote This system uses a single main for both steam supply and condensate return.
80
In a **one-pipe gravity return system**, how does condensate return to the boiler?
By gravity through a single connection ## Footnote All piping is sloped downward to facilitate free flow of condensate.
81
What is the main disadvantage of the **two-pipe gravity return system**?
Steam could pass through a radiator without condensing ## Footnote This could lead to air trapping in other radiators via the return main.
82
What does the **two-pipe gravity steam system with steam traps** improve upon?
It isolates the steam main from the condensate return main ## Footnote This system addresses issues with steam entering the condensate return piping.
83
In a **two-pipe return trap system**, where is the boiler typically placed?
Well below the lowest radiator or convector ## Footnote This placement is necessary to obtain sufficient static head for returning condensate.
84
True or false: The **two-pipe gravity return system** operates at pressures from 0 to 103 kPa (15 psi).
TRUE ## Footnote This system uses separate steam and condensate return mains.
85
What is the purpose of the **Hartford Loop** in steam heating systems?
To prevent steam pressure from forcing boiler water back into the return line ## Footnote It ensures that the water level in the boiler remains above the safe minimum level.
86
In smaller steam heating systems, where is the **condensate** piped?
To a common condensate return line or return main ## Footnote This line feeds the condensate directly back into the boiler by gravity.
87
In larger steam heating systems, where is all the **condensate** returned?
To a common condensate receiver or tank ## Footnote From there, it is returned to the boiler by a boiler feed pump.
88
What potential danger does the **Hartford Loop** address?
The danger of a boiler losing its water and exploding ## Footnote This could cause serious property damage and possible loss of life.
89
In many **two-pipe heating systems**, why is it not possible to return the condensate directly to the boiler by gravity?(2)
* Insufficient static head in the return line * Inability to use gravity ## Footnote This limitation necessitates the use of a condensate pump system.
90
How is the **pump** operated in a two-pipe condensate pump system?
Operated by a float control in the receiver tank ## Footnote It ensures the condensate is returned to the boiler at the same rate steam is produced.
91
What must be used to prevent the re-entry of air into the system in a **vacuum return system**?
A vacuum pump ## Footnote The vacuum pump draws air and condensate from the accumulator tank.
92
What type of **valves** are equipped on the radiators or convectors in a two-pipe vacuum return system?(2)
* Modulating valves * Thermostatic steam traps ## Footnote These valves help manage steam flow and condensate drainage.
93
What is the purpose of **drip lines** in the steam heating system?
Equipped with steam traps to remove any condensate ## Footnote They are installed on steam risers and at the end of the steam main.
94
What is the **design** of a **Two-Pipe with Variable Vacuum System** similar to?
Vacuum return system ## Footnote The operation differs as steam supply pressure varies with weather conditions.
95
During severe winter conditions, the steam supply pressure to heating units is at least _______.
atmospheric ## Footnote This contrasts with the partial vacuum used during milder conditions.
96
What should be inspected before starting a **steam heating system**?(6)
* Boiler condition * Current inspection certificate * Accessible pipelines * Valves * Strainers * Heating units ## Footnote A thorough inspection ensures safe operation.
97
What is crucial for the safe operation of a steam heating system regarding condensate?
It must be returned to the boiler without delay or interruption ## Footnote Failure to do so can lead to low water levels in the boiler.
98
What should be tested using approved procedures in a steam heating system?(3)
* Safety valve * Blowoff valve * Water gauge ## Footnote Testing ensures all passages are clear.
99
What are the main sources of trouble in **radiators and convectors**?(2)
* Valves * Steam traps ## Footnote Regular maintenance is required to prevent leakage and ensure efficiency.
100
What should be done if a radiator valve is not the packless type?
Repacked periodically ## Footnote This prevents leakage around the valve spindle.
101
What happens if a steam trap is leaking?
Steam escapes into return lines ## Footnote This interferes with normal condensate flow and wastes heat energy.
102
What should be kept free of dust in a steam heating system?
Radiators and convectors ## Footnote Dust accumulation can hinder performance.
103
What is the primary mechanism of **gravity circulation systems** in hot water heating?
Natural convection due to the difference in density between hot and cooler water ## Footnote Gravity circulation systems rely on gravity to move water, which can lead to slow response times and difficulties in maintaining circulation.
104
List the **disadvantages** of gravity circulation systems.(4)
* Large pipe sizes necessary * Difficult circulation to radiators on the same level as the boiler * Slow response to changes in heat demand * Maximum water temperature limited to approximately 77°C (171°F) ## Footnote These disadvantages can hinder the efficiency of heating systems.
105
What is the main advantage of **forced circulation systems** over gravity systems?
Ability to use smaller pipes and establish positive circulation to all heating units ## Footnote Forced circulation systems respond more rapidly to changes in heating load.
106
What are the **types of hot water heating systems**?(4)
* Series loop system * One-pipe system * Two-pipe direct return system * Two-pipe reverse return system ## Footnote Heating piping systems today are variations and/or combinations of these types.
107
In a **series loop system**, how are the heating units connected?
Connected in series ## Footnote The water circulates from the hot water supply main directly through all the convectors to the return main.
108
What is the **disadvantage** of a series loop system?
Individual convectors cannot be shut off ## Footnote Room temperatures can be regulated with dampers fitted on the convector casings.
109
In the **one-pipe system**, how is the water supplied to each convector?
Tapped off the main ## Footnote The return from each convector is connected back to the main downstream from the supply connection.
110
What is a **disadvantage** of the one-pipe system regarding temperature?
Water entering each following convector is cooler ## Footnote This may require increasing the size of convectors toward the end of the system.
111
How is **zone temperature control** achieved in the one-pipe system?
Installing thermostatically controlled valves on individual convectors ## Footnote This allows for better regulation of room temperatures.
112
What are the two mains used in a **Two-Pipe Direct Return System**?
* Supply main * Return main ## Footnote This system connects convectors directly to the mains, allowing for a direct return of water to the boiler.
113
In a **Two-Pipe Direct Return System**, how is the return flow described?
The first radiator fed is the first to return to the boiler, or the last radiator fed is the last to return to the boiler ## Footnote This indicates the flow path of water from the convectors back to the boiler.
114
What is a challenge of the **Two-Pipe Direct Return System**?
Difficult to balance due to different circuit lengths ## Footnote Each convector may have varying lengths of water circuits, affecting flow equality.
115
What is the main advantage of the **Two-Pipe Reverse Return System**?
All circuits have the same length ## Footnote This feature allows for self-balancing, ensuring equal water distribution to all convectors.
116
In a **Reverse Return System**, how does the return flow differ from the direct return system?
The return from each convector takes the long way around to return to the boiler ## Footnote This design helps maintain equal flow and temperature across all convectors.
117
What is the role of the **pump** in both the direct and reverse return systems?
Circulates water through the boiler and around the system ## Footnote The pump is located in the return line and discharges into the boiler.
118
What type of **expansion tank** is used in the Reverse Return System?
Closed type, installed with an air separator ## Footnote This setup helps manage pressure and air in the system.
119
What is a key feature of the **Reverse Return System** that simplifies installation in multi-storey buildings?
Pipe sizing is not as critical as in the direct return system ## Footnote This makes it easier to design and implement in larger structures.
120
In a hot water heating system, where is the **circulating pump** located?
On the supply main near the boiler ## Footnote This positioning helps obtain maximum pressure in the supply main.
121
What are the two types of **branch circuit arrangements** in hot water heating systems?
* Series loop system * Reverse return system ## Footnote The arrangement depends on the number of heating units in the branch circuit.
122
How is the flow of water controlled in a **multi-zone hot water heating system**?(3)
* Each zone has its own circulating pump controlled by a thermostat * A single circulator with motorized valves for each circuit * A primary pump with secondary zone pumps controlled by thermostats ## Footnote These methods allow independent control of heating in different zones.
123
What prevents **natural circulation** in a multi-zone system when the pump is not running?
Flow control valves ## Footnote These valves close to prevent overheating of that zone.
124
What is the role of the **boiler** in a multi-zone hot water heating system?
Maintains the water temperature at the required setting ## Footnote It ensures that each zone can draw hot water as needed.
125
What are the **advantages** of hot water heating compared to steam heating?(5)
* Temperature of supply water can be varied easily * Smaller and more compact boiler * Smaller pipe sizes and fewer fittings * Less critical piping pitch * Lower maintenance costs ## Footnote Hot water systems do not require traps and experience less corrosion.
126
What are the **disadvantages** of hot water heating compared to steam heating?(5)
* Boiler must withstand high pressure in multi-storey buildings * Requires considerable power to circulate water * Greater danger of freezing damage * More damage from leaks * Must prevent air pockets in piping ## Footnote Air locks can block circulation in hot water heating systems.
127
What is **radiant panel heating**?
Heating rooms using warmed sections of ceilings, walls, or floor panels ## Footnote It supplies heat mainly by radiation and a small part by convection.
128
What are the **temperature limits** for radiant panel heating surfaces?
* Ceilings: not exceeding 46°C (115°F) * Walls: not exceeding 38°C (100°F) * Floors: below 30°C (86°F) ## Footnote These limits prevent discomfort and cracking of plaster.
129
What is the maximum water temperature for **ceiling** and **floor** heating in radiant systems?
* Ceilings: not higher than 80°C (176°F) * Floors: not higher than 60°C (140°F) ## Footnote Lower temperatures are used to ensure comfort.
130
What is the purpose of the **balancing fitting** in a panel heating system?
To obtain even heat distribution ## Footnote All panels are equipped with a balancing fitting.
131
What temperature is typical for **boiler water** in a heating system?
Above 66°C (151°F) ## Footnote This temperature is too high for the flooring material.
132
What is the function of a **mixing valve** in a panel heating system?
To temper the heated water before it reaches the panels ## Footnote This prevents damage to flooring materials.
133
List the **advantages** of radiant panel heating over conventional heating systems.(3)
* More even heat distribution * More comfort for buildings on concrete slabs * Heating elements are out of sight ## Footnote These advantages enhance comfort and aesthetics.
134
List the **disadvantages** of radiant panel heating systems.(3)
* Slow to heat up and cool down * Costly repairs for leaks * Difficult to make changes to the system ## Footnote These disadvantages can limit the system's effectiveness in certain buildings.
135
What is the purpose of **snow melting systems** on driveways and sidewalks?
To eliminate snow removal and enhance safety ## Footnote These systems provide safer conditions for pedestrians and vehicles.
136
How is the heat transfer solution heated in a **snow melting system**?
By steam or hot water supplied by the building's boiler ## Footnote The heated solution is circulated through coils in the sidewalk.
137
What types of **snow melting equipment** are mentioned?(2)
* Electric resistance heating cables * Infrared radiant lamps ## Footnote These alternatives can be used for snow melting on surfaces.
138
What is the recommended depth for **coils** in a sidewalk snow melting system?
At least 5 cm (2 in) below the surface ## Footnote This depth helps in effective snow melting.
139
What type of solution is typically used in snow melting systems to prevent freezing?
Antifreeze solution (ethylene glycol) ## Footnote This is used when the system is not in operation.
140
What are some **accessories** used in hot water heating systems?(10)
* Diverter fittings * Air vents * Air separators * Flow control valves * Balancing valves and fittings * Riser stop valves * Pressure reducing valves * Circulating pumps * Expansion tanks * Steam to hot water converters ## Footnote These accessories play crucial roles in the operation and efficiency of hot water heating systems.
141
What type of system is no longer typically used in hot water heating installations?
One-pipe hot water system ## Footnote Diverter fittings were specifically designed for older one-pipe systems to ensure adequate water flow.
142
What is the purpose of **diverter fittings** in hot water systems?
To ensure adequate flow of water through each convector ## Footnote Diverter fittings were essential in one-pipe systems to manage water flow effectively.
143
What is the purpose of **supply and return type diverter fittings** in a hot water heating system?
The supply fitting restricts flow in the supply main and forces part of the water into the supply line to the convector ## Footnote The return fitting works in the opposite way.
144
When filling a hot water system for the first time, where should air be vented?(3)
* Upper parts of the risers * Radiators * Convectors ## Footnote The system should be air-free at start-up except for air in the expansion tank.
145
What happens to **dissolved air** in cold water when it is heated?
It is freed when the water is heated ## Footnote Air is also absorbed by cooler water in the expansion tank during operation.
146
What type of air vent is commonly used in newer hot water heating systems?
Automatic air vents ## Footnote These are often float-operated and installed at the highest parts of mains and risers.
147
Name two types of **manual air vents** used in hot water heating systems.
* Handwheel style * Coin-operated style ## Footnote These are used in areas where they are easy to access.
148
What is the purpose of a **dip tube** in a hot water heating system?
To prevent air from leaving the boiler with the water ## Footnote The dip tube extends below the top of the boiler, allowing air to pass to the expansion tank.
149
What should be done with the **air liberated** by heating the water in the boiler?
It should be trapped and directed to the expansion tank ## Footnote The air should not travel to parts of the heating system or be vented to the atmosphere.
150
Name the **two methods** used to remove air from water in a hot water heating system.
* Allowing air to travel with the heated water * Using an air separator or air scoop ## Footnote These methods help ensure that air does not accumulate in the system.
151
What type of air separator uses **centrifugal force** to remove air from circulating boiler water?
Vortex centrifugal style air separator ## Footnote This type is typically used in larger commercial installations.
152
In the context of hot water heating systems, what is the **function of an expansion tank**?
To accommodate air bubbles and maintain an air cushion ## Footnote The expansion tank is directly connected to the air separator.
153
What is the role of the **drain valve** in a hot water heating system?
To allow for the removal of water or air from the system ## Footnote It is an essential component for maintenance.
154
What is the purpose of **flow control valves** in a multi-zone pump system?(2)
* Prevent continued circulation * Stop gravity flow when the circulator is off ## Footnote Flow control valves are necessary to manage water flow and prevent overheating in the system.
155
What is **hydraulic imbalance** in multi-zone systems?
Unequal flow of hot water through each zone ## Footnote This occurs due to differences in piping length and number of heating units connected.
156
What type of valves are commonly used as **balancing valves**?(3)
* Plug valves * Lobe valves with a plug type disc * Lockshield design valves ## Footnote Balancing valves help regulate water flows to ensure each circuit receives the proper amount of water.
157
What should be installed at the beginning of each supply riser and the end of each return riser?
A **gate or ball valve** ## Footnote This allows for servicing without interrupting the operation of the heating system.
158
What is the function of a **pressure reducing valve** in a hot water heating system?
Keeps the system automatically filled and under proper pressure ## Footnote Also known as an automatic fill valve.
159
What type of pumps are used for forced circulation in hot water heating systems?(2)
* Electrically driven centrifugal pumps * Single-stage design pumps ## Footnote These pumps must operate quietly and reliably for long periods.
160
What is the purpose of an **expansion tank** in hydronic systems?(3)
* Accommodate water expansion when heated * Maintain system pressure during cooling * Minimize makeup water and treatment chemicals ## Footnote Expansion tanks prevent excessive pressure buildup in closed hot water heating systems.
161
What happens to water pressure in a hot water heating system when water expands without an expansion tank?
Pressure increases rapidly to the relief valve setting ## Footnote Water is non-compressible, leading to increased pressure if expansion is not accommodated.
162
What type of expansion tanks were used in older residential hot water heating systems?
Open expansion tanks ## Footnote These tanks were installed above the highest radiation element and provided static head pressure.
163
Where are **open type expansion tanks** typically installed?
High up, close to the ceiling ## Footnote This positioning allows air to rise and be collected in the tank.
164
What does the **gauge glass** on a closed expansion tank indicate?
The level of water and air in the tank ## Footnote The water level typically ranges from 1/2 to 2/3 full.
165
What happens when the **water level** in a closed expansion tank rises?
It compresses the air cushion ## Footnote The air acts as a cushion to absorb excess water expansion.
166
What can happen if the air is completely absorbed by the water in an expansion tank?
There will be no air cushion, leading to increased system pressure ## Footnote This can cause the relief valve to open.
167
What is the procedure for **air replacement** in an expansion tank?(4)
* Close the tank inlet valve * Open the tank drain valve * Close the drain valve when air occupies the upper half of the gauge glass * Open the tank inlet valve ## Footnote This procedure helps maintain the air cushion in the tank.
168
What is a **diaphragm closed expansion tank** designed to do?
Separate system water from the compressed air cushion ## Footnote This design helps maintain a permanent air cushion.
169
Where can **diaphragm closed expansion tanks** be installed?
Anywhere in the mechanical room ## Footnote They are commonly used in residential and commercial buildings.
170
What does the **rubber diaphragm** in a diaphragm tank do?
Deflects into the air cushion to compress the air ## Footnote This occurs without a significant pressure increase in the system.
171
What is the purpose of a **diaphragm type expansion tank**?
To accommodate the expansion of water in a closed system ## Footnote It prevents pressure rise and potential discharge from the pressure relief valve.
172
What should you do first when **changing a gauge glass** on an expansion tank?
Use personal protective equipment, face shield, and gloves ## Footnote Safety precautions are essential when handling glass and pressurized systems.
173
List the steps for **removing the broken gauge glass**.(6)
* Shut off the bottom and top isolation valves * Remove the gauge glass guard * Unscrew the nuts holding the glass * Clean out the stuffing box * Check new glass for scratches and nicks * Install new glass with nuts and washers ## Footnote Proper handling and installation are crucial to prevent leaks.
174
What is the typical pressure setting range for a **pressure reducing valve**?
103 kPa to 125 kPa (15 to 18 psi) ## Footnote Taller buildings may require higher pressure settings.
175
What is the purpose of a **backflow prevention device**?
To protect building occupants from contamination of boiler water ## Footnote It is installed on the potable cold water feed line to the boiler.
176
What components are commonly installed with **circulating pumps**?(5)
* Isolation valves * Bypass valves * Check valves * Strainers * Gauges ## Footnote These components ensure proper operation and maintenance of the pump.
177
What is the purpose of **flexible piping connections** on a pump?
To prevent excessive noise and vibration from being transmitted to the building ## Footnote This enhances comfort and reduces wear on the system.
178
What is a **steam to hot water converter** used for?
To heat water for a hot water heating system ## Footnote It is preferable under certain circumstances, such as in multi-storey buildings.
179
In what type of buildings is a **steam-hot water converter system** commonly used?(2)
* Multi-storey buildings * Buildings requiring steam for kitchen, laundry, sterilizers, humidifiers, etc. ## Footnote Hot water is preferred for building heating in these applications.
180
What is the role of the **control valve (A)** in the steam-hot water converter system?
Regulates the steam fed to the converter based on the temperature of the hot water leaving ## Footnote This ensures efficient heating of the water.
181
What happens to steam as it gives heat to the water in the converter?
It condenses and passes through the **steam trap (K)** ## Footnote The condensate is then returned to the boiler via the condensate return system.
182
List the components required in a **hot water heating system** excluding the converter.(3)
* Expansion tank * Relief valve * Fill valve ## Footnote These components are essential for the proper functioning of the system.
183
In a multi-storey building, where is the **steam boiler** typically placed?
In the basement ## Footnote This allows steam to be supplied to converters located at various floor intervals.
184
What is the **importance** of the location of the **circulating pump** and **expansion tank** in a hot water system?
It affects proper operation and can lead to cavitation and negative pressure issues ## Footnote Improper location can cause air to be drawn in and problems in the circulator.
185
What is the **point of no pressure change** in a hot water system?
The point where the pressure in the expansion tank is the same as in the system ## Footnote This point is crucial for maintaining boiler pressure unaffected by the circulating pump.
186
What happens to the **air volume** in the expansion tank when the pressure increases?
It compresses, reducing its volume ## Footnote This compression prevents water from entering the tank since the system is already filled.
187
To determine the **minimum reading** on the altitude gauge of a boiler in a large hot water system, what should be added to the distance from the top of the boiler to the highest point?
1.2 m (4 ft) ## Footnote This ensures adequate pressure is maintained throughout the system.
188
What can occur if the temperature of the water exceeds **57°C (135°F)** in the system?
Vapor bubbles may form ## Footnote This can lead to cavitation and other operating problems.
189
What are some **foreign materials** that can be found in new hot water systems?(7)
* Pipe dope * Thread cutting oils * Soldering flux * Rust preventives * Core sands * Welding slag * Dirt, sand, or clays ## Footnote These materials can inadvertently enter the system during construction and may cause issues.
190
What is the **pH** level that can lead to **corrosion** in hot water systems?
Below 7 ## Footnote A pH below 7 can cause the water to become acidic, leading to corrosion.
191
What should be done to prevent **welding slag** from causing problems in hot water systems?
Install a temporary strainer in the suction line ## Footnote This prevents larger particles from reaching the circulating pump.
192
What is the **preferred method** for cleaning new hot water systems?
Circulate an alkaline solution ## Footnote An alkaline solution can effectively remove impurities that may cause corrosion.
193
List the **chemicals** used for cleaning hot water systems in order of preference.(3)
* Trisodium phosphate * Sodium carbonate (soda ash) * Sodium hydroxide (caustic soda) ## Footnote These chemicals are readily available at hardware stores.
194
What is the first step in the **filling and starting** procedure for a hot water system?
Open all vents and close all drains ## Footnote This step is crucial to vent all air from the system.
195
What should be checked after filling and venting the hot water system?
Check the altitude gauge on the boiler ## Footnote Readjust the automatic fill valve if necessary to obtain the proper pressure.
196
What must be done before using antifreeze in an old hot water system?
Flush out and clean the system ## Footnote This is done by circulating a solution of trisodium phosphate for 3 or 4 hours.
197
What type of **glycol solution** should be used in hot water systems?
Food grade glycol solution (e.g., propylene glycol) ## Footnote This type of solution is safer and suitable for heating systems.
198
What is the first point to observe for the **routine operation** of hot water boilers?
Follow the manufacturer's instructions for routine operation of the boiler ## Footnote This ensures the boiler operates safely and efficiently.
199
What should be done to ensure the **burner operation** is effective?
Observe the operation of the burner regularly and ensure the air supply to the boiler room is open ## Footnote Proper air supply is crucial for efficient combustion.
200
What is a key maintenance task for the **boiler and boiler room**?
Keep the boiler and boiler room clean ## Footnote Covers on all controls should be kept on as they are sensitive to dust and dirt.
201
What should be checked regularly regarding the **circulating pump**?
Check the operation of the pump regularly ## Footnote Ensure it does not drip excessively if equipped with a stuffing box.
202
What type of lubrication do the new style of **residential and commercial circulating pumps** use?
They have a wet rotor which is sealed inside the pump casing ## Footnote These pumps are very efficient and extremely quiet.
203
What should be done if the **expansion tank** becomes waterlogged?
Check for leaks on the tank and gauge glass connections, then recharge it with air ## Footnote Maintaining the air cushion is essential for proper system operation.
204
What is advisable to do with **valves** periodically?
Open and close valves periodically to check their operation ## Footnote Keeping them clean and free from blockage is also important.
205
What type of **air circulation** is produced in a forced warm air heating system?
Positive circulation ## Footnote This allows for a more uniform temperature distribution.
206
List three **advantages** of forced warm air heating systems over gravity warm air systems.(3)
* More uniform temperature distribution * Smaller ducts that can be enclosed within walls and ceilings * Furnace can be located anywhere in the building ## Footnote These advantages enhance the efficiency and flexibility of the heating system.
207
What are two **disadvantages** of forced warm air heating systems?
* Larger air ducts that are difficult to enclose * Potential for noise if not properly designed ## Footnote Noise can be caused by air flow, fan, motor, and combustion equipment sounds.
208
In a forced warm air heating system, how does the **air flow** process begin?
Cooler air is drawn out of rooms through baseboard return grilles ## Footnote This air then flows into the return risers and ducts.
209
What is the role of the **blower** in a forced warm air heating system?
To force air through a heat exchanger ## Footnote This process warms the air before it enters the supply duct.
210
In larger buildings, what type of heating system is often the **primary** heat source?
Steam or hot water heating system ## Footnote A secondary warm air heating system is used for additional heat and ventilation.
211
Fill in the blank: A **fresh air supply duct** allows a controlled amount of outside air to enter the system for _______.
ventilation ## Footnote This air mixes with return air before passing through filters.
212
What are the **common sources of warm air heat**?(3)
* Directly fired * Electric resistance coil * Fin-coil heat exchanger ## Footnote These sources are used in warm air heating systems to provide heat.
213
What are the classifications of **forced warm air furnaces**?(4)
* Direction of air flow (horizontal, upflow, downflow) * Height (lowboy, highboy) * Type of fuel burned (gas, oil-fired) * Heating capacities (kilojoules per hour) ## Footnote These classifications help in selecting the appropriate furnace for installation.
214
What is a **lowboy furnace** used for?
Used where headroom is limited ## Footnote It is about 1.2 m (4 ft) high and suitable for installation in basements.
215
In a **lowboy furnace**, where is the blower located?
Beside the heat exchange section of the furnace ## Footnote This design allows for efficient air circulation and heating.
216
What is the **location** of the blower in a **horizontal furnace**?
Behind the heat exchanger ## Footnote The air enters one end, passes through the filter and blower, over the heat exchanger, and exits at the opposite end.
217
What is the typical height of a **horizontal furnace**?
About 0.6 m ## Footnote These units are used for locations with limited headroom, such as attics and crawl spaces.
218
In a **highboy or upflow furnace**, where is the blower located?
Beneath the heat exchanger ## Footnote This type of furnace discharges air vertically upward and saves floor space.
219
How does air enter a **highboy or upflow furnace**?
Through the bottom or side via the filter ## Footnote Air leaves the furnace at the top.
220
What is a common installation location for a **highboy or upflow furnace** in buildings without basements?
First floor or in a closet ## Footnote A return duct is often not required in such installations.
221
In a **downflow furnace**, where is the blower located?
Above the heat exchanger ## Footnote The air enters from the top and is discharged at the bottom.
222
What type of buildings typically use a **downflow furnace**?
Buildings without basements ## Footnote Warm air supply ducts are set in the concrete floor slab or in a crawl space beneath the floor.
223
What is a common application for a **unit heater**?
Shops and warehouses ## Footnote It can have its own blower or fan.
224
What is the advantage of using **duct furnaces** in larger buildings heated solely by a warm air system?
Can easily accommodate varying heat demand of different zones ## Footnote This system allows for multiple duct furnaces instead of one centrally located warm air furnace.
225
What does a **rooftop heating unit** consist of?(4)
* Horizontal air heater * Weatherproof casing * Supply duct * Cool air return duct ## Footnote It is mounted on the roof and protects against the elements.
226
How does the **electric warm air furnace** heat the cool return air?
By passing it over a set of open wire resistance heating elements ## Footnote This furnace is compact compared to directly fired furnaces.
227
What regulates and mixes the outdoor and return air flows in a rooftop heating unit?
A set of dampers ## Footnote These dampers are essential for maintaining air quality and temperature.
228
Fill in the blank: The **voltage supplied** to the heating elements in an electric warm air furnace varies depending on _______.
availability ## Footnote This ensures that the furnace operates efficiently based on the power supply.
229
What protects the heating elements in an electric warm air furnace against overheating?
A high-temperature limit control and airflow sensing switch ## Footnote These safety features prevent damage to the furnace.
230
What is a key benefit of using **electric furnaces** compared to directly fired furnaces?(3)
* Higher efficiency * Lower maintenance cost * Flexibility in location ## Footnote These benefits contribute to overall cost-effectiveness.
231
What type of heaters are used for the same purposes as directly fired duct furnaces?
Electric duct heaters ## Footnote They serve similar functions in heating air within duct systems.
232
What type of **heat exchanger** is often used to heat ventilating air?
fin-coil type ## Footnote It is often more advantageous to heat the ventilating air by means of a steam or hot water heater.
233
What is the **basic diagram** of a building heating system composed of?(2)
* Primary hydronic heat * Secondary heat supplied by a hot water heat exchanger ## Footnote This system includes a supply duct for distributing heated air.
234
What are the **operational characteristics** of directly fired space heaters?(2)
* Heats air directly without ducting * Installed in the space to be heated ## Footnote Space heaters are preferred in areas where duct systems are impractical.
235
Name some commonly used **space heaters**.(3)
* Unit heater * Floor furnace * Wall furnace ## Footnote These heaters vary in design but operate on similar principles.
236
What is a **unit heater** similar to in construction?
duct furnace ## Footnote The heat exchanger and burner equipment are mounted in a cabinet suspended from the ceiling.
237
What distinguishes **large unit heaters** from low-capacity ones?(2)
* Equipped with filters * Air is moved by one or more centrifugal fans ## Footnote These features enhance their efficiency in larger spaces.
238
Describe the operation of a **floor furnace**.(3)
* Similar to an upflow furnace * Air is drawn into the blower compartment from the space * Heated air is discharged through discharge cowls ## Footnote This design allows for direct heating of the space.
239
What is a **wall furnace** designed to do?
Recess into the wall ## Footnote This design saves floor space while providing heating.
240
What is the **annual fuel utilization efficiency (AFUE)** range for traditional warm air furnaces?
70% to 75% ## Footnote This indicates that only 70% to 75% of the heat from the fuel burned is transferred to the air.
241
What is the maximum **AFUE** range for improved furnaces currently marketed?
80% to 98% ## Footnote These improvements are due to advancements in furnace technology.
242
What device minimizes heat loss up the stack when burners are off in a furnace?
Vent damper ## Footnote It traps residual heat in the heat exchanger when the burners are shut off.
243
What is the purpose of a **secondary heat exchanger** in high-efficiency furnaces?
Increases heat recovery ## Footnote It allows for additional heat transfer to the air, raising efficiency.
244
What happens to flue gases in a secondary heat exchanger?
Temperature drops to about 65°C (149°F) ## Footnote This results in an efficiency increase to 85% to 87% AFUE.
245
What can form when sulphur in fuel combines with condensate in a secondary heat exchanger?
Sulphuric acid ## Footnote This can corrode the exchanger, blower, and venting.
246
What is the efficiency range of a **pulse combustion condensing furnace**?
94% to 98% AFUE ## Footnote This type of furnace has an elongated combustion chamber with external fins.
247
Describe the initial step in the **combustion process** of a pulse combustion furnace.
The furnace is purged by the air intake blower ## Footnote After purging, the gas valve opens to allow gas flow into the combustion chamber.
248
What role does the **spark plug** play in a pulse combustion furnace?
Acts as an igniter for initial combustion ## Footnote It starts the combustion process in the chamber.
249
What happens to the pressure in the combustion chamber after the gas-air mixture ignites?
Positive pressure buildup occurs ## Footnote This forces combustion products upwards through the chamber.
250
What is the function of the **induced draft blower** in a high-efficiency furnace?
Controls the flow of combustion air and fuel ## Footnote It ensures proper sequence for ignition and operation.
251
What is the temperature at which flue gases exit conventional furnaces?
About 230°C (450°F) ## Footnote This is significantly higher than the exit temperature of high-efficiency furnaces.
252
Fill in the blank: The **heat exchanger** in a high-efficiency furnace is designed with _______ flue gas channels.
S-shaped ## Footnote This design increases contact time with the heat exchanger surfaces.
253
What is the shape of the **heat exchange section** in oil-fired furnaces?
Cylindrical ## Footnote It is mounted above the combustion chamber.
254
In gas-fired furnaces, heat exchangers consist of a number of flat, hollow channels made of **________**.
Steel plate ## Footnote The hot combustion gases travel upward through the channels to the flue.
255
What type of **burners** are commonly used in warm air furnaces?(2)
* Atmospheric gas burners * High-pressure spray atomizing oil burners ## Footnote These are similar to those used in low-pressure steam and hot water heating boilers.
256
How is the blower rotor often mounted in relation to the **motor shaft**?
Directly on the motor shaft ## Footnote This allows it to run at the same speed as the motor.
257
What is the purpose of the **cutoff plate** in the blower system?
Air discharge control ## Footnote It helps regulate the airflow from the blower.
258
What type of drive can be used for the blower if it is not directly mounted on the motor shaft?
Belt-driven ## Footnote This setup allows for lower speeds than the motor.
259
What is the purpose of **cushion mounts** in a warm air furnace?
To isolate the motor and rotor from the blower housing and furnace, preventing vibration and noise transfer ## Footnote This helps maintain a quieter operation of the heating system.
260
What do **air filters** do in warm air heating systems?
Trap airborne particles of dirt, dust, pollen, and lint ## Footnote Filters are installed on the suction side of the blower, either in the return air duct or in the blower compartment.
261
Where is a **humidifier** typically installed in a warm air heating system?
In the warm air plenum of the furnace or in the supply duct ## Footnote It supplies moisture to maintain the required relative humidity in heated spaces.
262
What is **perimeter heating**?
Warm air outlets located along the outside walls of rooms at or near floor level ## Footnote This design helps to effectively heat spaces, especially below windows.
263
What is the function of **return outlets** in a warm air heating system?
Remove cooler air through grilles placed near the floor in inside walls ## Footnote These outlets connect with the return duct to direct air back to the furnace.
264
Describe the **Perimeter Loop System**.
A continuous, closed loop supply duct around the perimeter of the building ## Footnote Ideal for buildings with a concrete slab floor and no basement, preventing cold floor conditions.
265
What is the **Perimeter Radial System** used for?
Delivering supply air from a central plenum to each outlet by separate ducts ## Footnote Mainly used in buildings with crawl space or slab floor construction.
266
In a building with a basement, what must be considered when using a **Perimeter Radial System**?
Additional basement height is required ## Footnote Some supply ducts must be located below the joist level.
267
What is the most commonly used duct system for warm air heating systems?
Extended plenum system ## Footnote Used in both small and large buildings.
268
Describe the structure of the **Extended Plenum System**.
Rectangular supply plenum with extended plenums branching off ## Footnote Usually located along the center line of the building.
269
What materials are air ducts available in?(2)
* Galvanized sheet metal * Fiberglass ## Footnote Various cross-section shapes are used, such as circular and rectangular.
270
What is a key advantage of **circular ducts**?
Use less material and offer less resistance to airflow ## Footnote However, rectangular ducts are often preferred for ease of installation.
271
What is the purpose of **dampers** in branch ducts?
To adjust warm airflow to various areas ## Footnote Ensures equal comfort throughout the building.
272
What is a **Register** in HVAC systems?
A grill equipped with a damper to control the amount of air passing through ## Footnote It regulates the air entering the room to be changed.
273
Define **Fixed louvre register**.
A register with fixed bars or louvres that direct the air in a specific pattern ## Footnote Used to control airflow direction.
274
What is a **Grille**?
A covering for any opening through which air passes ## Footnote Essential for air distribution in HVAC systems.
275
What is an **Adjustable louvre register**?
A register with movable bars or louvres that allow the flow pattern to be changed ## Footnote Provides flexibility in directing airflow.
276
What does a **Ceiling diffuser** do?
Spreads air without causing drafts ## Footnote Typically square or circular shaped, covering the ceiling outlet.
277
What are **Perforated panels** used for?
Installed in the ceiling or upper walls to provide air over a large area ## Footnote Effective for distributing warm air.
278
Where should **supply outlets** be located?
To prevent cold drafts from walls and windows ## Footnote Baseboard and floor registers, as well as window slots, are commonly used.
279
What types of registers are often used for heating and ventilation?(3)
* Ceiling diffusers * Perforated ceiling panels * Sidewall registers ## Footnote These are used when warm air is the only source of heat supply.
280
What is the purpose of **aspiration** in HVAC systems?
To draw cooler room air into the airstreams ## Footnote It helps mix cold air with warm air for better temperature distribution.
281
What are the **recommended maintenance procedures** for warm air heating and ventilating systems?(4)
* Check fans and blowers at prescribed intervals * Clean dust from blades or vanes at least once a year * Lubricate electric motor bearings as needed * Vacuum or blow clear air openings to the motor ## Footnote Proper maintenance ensures satisfactory and dependable service.
282
What should be done if **unusual sounds** are heard from the fan or blower?
Investigate immediately ## Footnote Any obstruction to the free rotation of the blades may destroy the unit.
283
What type of **bearings** do smaller capacity blowers and motors usually have?(2)
* Sealed ball bearings * Sleeve bearings ## Footnote Sealed ball bearings require no lubrication, while sleeve bearings need oil twice a year.
284
What is the consequence of **over-lubricating** motor bearings?
Excess oil may attack insulation and cause short-circuiting ## Footnote An oil-soaked surface also causes dust to accumulate.
285
What is the purpose of the **V-belt** in a warm air furnace?
To drive the blower at a lower speed than the motor ## Footnote The speed is reduced by using pulleys of different sizes.
286
How can the **blower speed** be varied in a warm air furnace?
By adjusting the movable flange of the adjustable pulley ## Footnote This changes the volume of air moved through the heating system.
287
What is crucial for the **alignment of pulleys** in a warm air furnace?
Pulleys should be in a straight line and shafts should be parallel ## Footnote Misalignment can cause the V-belt to fray and wear quickly.
288
What is the recommended maintenance for **controls** in warm air furnaces?
No maintenance required, but operation should be checked during servicing ## Footnote Room thermostats may require gentle blowing to remove dust deposits.
289
Why should **ducts** be kept as airtight as possible?
* Prevent insufficient warm air supply * Avoid heat wastage ## Footnote Leaks at section joints are often neglected but can significantly impact performance.
290
How often should **filters** be cleaned in warm air furnaces?
At least four times a year ## Footnote More frequent cleaning is necessary if dust conditions are high.
291
What maintenance is required for **gas burners** in warm air furnaces?
Generally require no maintenance ## Footnote Keep the pilot light free from dust accumulation.
292
What can happen if a **heat exchanger** fails?
Carbon monoxide could enter the warm air stream ## Footnote This poses a danger to building occupants.
293
What is the consequence of not cleaning **filters** regularly?(4)
* Loading or clogging of filters * Limited airflow * Insufficient heating * Waste of fuel ## Footnote Regular maintenance is crucial for efficient operation.
294
What should be done if **belts** are unmatched in a blower or fan system?
Replace belts as a matched set ## Footnote Unmatched belts can lead to uneven wear and early failure.
295
What are the two basic methods of **ventilation**?
* Natural * Mechanical ## Footnote Natural ventilation relies on temperature differences or wind, while mechanical ventilation uses motor-driven fans or blowers.
296
In **natural ventilation**, how is air movement primarily achieved?
By opening windows ## Footnote This method is often inefficient and can create cold drafts.
297
What do new building codes require for proper home **ventilation**?
A main or principal exhaust fan ## Footnote This ensures adequate ventilation in the home.
298
What happens when the **exhaust fan** is turned on in a residential ventilation system?
The furnace blower is started, allowing ventilation air to enter the fresh air duct ## Footnote This occurs at the rate that air is leaving the system.
299
What are the **three groups** of mechanical ventilation systems?
* Natural air intake, mechanical exhaust * Mechanical air intake, natural exhaust * Mechanical air intake, mechanical exhaust ## Footnote These groups categorize ventilation systems based on how air is moved in and out of buildings.
300
What is a disadvantage of the **Natural Air Intake, Mechanical Exhaust** system?(3)
* Fresh air is neither filtered nor heated * Risk of back-venting gas-fired appliances * Creates slightly lower pressure in the building ## Footnote These disadvantages can lead to safety and comfort issues.
301
What are the methods for supplying fresh air in the **Mechanical Air Intake, Natural Exhaust** system?(4)
* Propeller fan mounted in the outside wall * Fresh air supply duct in a warm air heating system * Unit ventilators * Makeup air heater ## Footnote These methods ensure fresh air is introduced into the building.
302
What is the advantage of a **fully mechanical ventilation system**?
Supplies controlled amount of filtered and heated air ## Footnote Proper design avoids discomfort for occupants and ensures effective air distribution.
303
What is the role of the **exhaust fan** in the Natural Air Intake, Mechanical Exhaust system?
Draws stale air out of the rooms ## Footnote It creates a pressure difference that affects air flow into the building.
304
Fill in the blank: The **exhaust duct system** is advantageous due to its simple design, low cost, and ease of maintenance, but it is not very _______.
energy efficient ## Footnote The continuous operation of one fan can lead to unnecessary exhaust.
305
How is the size of air contaminants measured?
In microns ## Footnote 1 micron is one-thousandth of a millimeter, and sizes vary from 0.2 microns (tobacco smoke) to over 1000 microns (dust particles).
306
Why is it impossible to design a **single air cleaner** for all contaminants?
Due to the variety in sizes of contaminants ## Footnote Different types of air cleaners are needed to address specific contaminants and their concentrations.
307
The type of air cleaner used in an air conditioning system depends on what factors?(3)
* Type of contaminants * Concentration of contaminants * Degree of cleanliness desired ## Footnote These factors determine the effectiveness of air cleaning systems.
308
What are the **classifications** of air cleaning devices used in buildings?(6)
* Air filters for the removal of solid and liquid particles * Electronic air cleaners * Air washers * Charcoal absorbers for the removal of gases and vapours * Activated alumina chemisorbant media for the removal of corrosive gases such as H₂S, SO₂, Cl₂ * Devices such as ultraviolet or germicidal lamps for the removal of bacteria ## Footnote These classifications help in understanding the various methods of air purification in buildings.
309
Mechanical air filters for industrial applications can be divided into **two broad classes**. Name them.
* Throwaway filters * Cleanable or renewable filters ## Footnote These classes indicate the disposability and reusability of the filters.
310
What is the primary characteristic of **throwaway filters**?
Use a filtering medium cheap enough to be disposed of when it becomes dust laden ## Footnote This type of filter is designed for single-use applications.
311
What are the two types of **cleanable or renewable filters**?
* Dry filters * Viscous filters ## Footnote These filters can be cleaned and reused, making them more sustainable.
312
What is the maximum air movement speed for **dry filters**?
0.25 m/s (50 feet per minute) ## Footnote This speed ensures effective filtration without overwhelming the filter.
313
What materials are commonly used in the majority of **dry filters**?(2)
* Fibreglass * Cellulose ## Footnote These materials are often used due to their cost-effectiveness.
314
What is a **roller or curtain filter**?
A filter consisting of a frame placed across the air duct with two rolls of filter mat ## Footnote This design allows for continuous filtration as the filter mat is replaced automatically.
315
How is the operation of a **rotating air filter** controlled?(2)
* Adjustable time clock * Pressurestat actuated by the static pressure drop across the filter ## Footnote These controls ensure the filter is replaced or cleaned at appropriate intervals.
316
What happens when the entire clean roll of a **rotating air filter** is used up?
A new roll is installed, and the dirty roll is either cleaned or disposed of ## Footnote This process maintains continuous air filtration in larger systems.
317
What are the two types of **replaceable filters** mentioned?
* Bag type * Multiwedge type ## Footnote Both types are made from a special modacrylic fibre and have a large filtering area and dirt holding capacity.
318
What is the purpose of a **pad type pre-filter**?
To protect the more expensive bag or multiwedge filter ## Footnote Failure to provide pre-filtering will result in more frequent changes of expensive filters.
319
What are **Viscous Impingement Filters** commonly used for?
Ordinary air conditioning systems ## Footnote They contain tightly packed filter media coated with a viscous or sticky fluid.
320
What materials can be found in **Viscous Impingement Filters**?(4)( What they are made of)
* Glass fibre * Copper wool * Aluminum wool * Crimped metal ## Footnote These materials help in adhering dust particles as air passes through the filter.
321
What is a common air velocity through a **viscous filter**?
2.5 metres per second (500 ft per minute) ## Footnote This velocity can be much higher than through a dry filter.
322
How is a **cleanable viscous filter** maintained?
Washed in cleaning solution, dried, and coated with viscous oil ## Footnote Excess oil is drained off before storage for future use.
323
What is the construction of a **permanent, washable, viscous panel filter**?
Layers of crimped and expanded aluminum foil in a zinc-coated holding frame ## Footnote This design allows for effective filtration and durability.
324
What is the orientation of the **roll-type viscous filter**?
* Mounted vertically with horizontal media movement * Mounted horizontally with vertical media movement ## Footnote This design allows for flexibility in installation and operation.
325
What are the **two classes** of electronic air cleaners?
* Electrostatic precipitators * Charged-media electronic air cleaners ## Footnote These classes categorize electronic air cleaners based on their operational principles.
326
Describe the **function** of **electrostatic precipitators**.
They charge dust particles and collect them on metal plates using high voltage. ## Footnote The airflow passes through an ionizing zone, and contaminants are removed by washing the collector plates.
327
What is the **voltage** range used in the ionizing wires of electrostatic precipitators?
12,000 to 13,000 V DC ## Footnote This high voltage is essential for charging the dust particles in the airflow.
328
What is the **advantage** of using **charged-media electronic air cleaners** over electrostatic precipitators?
They continue to act as impingement filters even if the power supply fails. ## Footnote This ensures some level of air cleaning is maintained during power outages.
329
What is a major **disadvantage** of charged-media electronic air cleaners?
They offer resistance to airflow, which increases as the filter becomes loaded with contaminants. ## Footnote This can affect the efficiency of the air cleaning process.
330
What does **HEPA** stand for?
High Efficiency Particulate Air filters ## Footnote HEPA filters can filter down to 0.3 microns at 99% efficiency and are commonly used in hospitals.
331
What is the primary **function** of **air washers**?(4)
They can be used for air cleaning, humidification, dehumidification, or cooling. ## Footnote However, their efficiency in dust removal is low.
332
What type of **filter** is commonly used before air washers?
Pre-filters ## Footnote These filters remove impurities in the air before it passes through the air washers.
333
What is the most common method for removing **odours** in an air conditioning system?
Activated carbon placed in cylindrical canisters ## Footnote Activated carbon can adsorb odour-causing gases up to about 20% of its own weight before needing replacement.
334
At what temperature can activated carbon be **reactivated**?
538°C (1000°F) ## Footnote Heating drives out the adsorbed gases from the activated carbon.
335
Why is the control of **airborne bacteria and mould spores** important in certain buildings?
* Hospitals * Nurseries * Food processing and storage plants * Pharmaceutical and cosmetic plants ## Footnote Improper control may cause the spreading of diseases and spoilage of food.
336
What type of lamps are used to **sterilize air** in buildings?
Germicidal lamps ## Footnote These lamps emit ultraviolet light that effectively destroys bacteria and spores.
337
In **in-duct air sterilizers**, what is the purpose of the ultraviolet lamps?
To destroy bacteria before the air enters conditioned spaces ## Footnote The sterilizer consists of circular channels containing tubular ultraviolet lamps.
338
What is **activated alumina chemisorbant** used for?(2)
* Removing odours * Removing irritant contaminants ## Footnote It absorbs contaminants and chemically destroys them using an oxidizing agent.
339
What is the diameter of activated alumina pellets used in chemisorbants?
3 to 6 mm ## Footnote The pellets are impregnated with an oxidizing agent like potassium permanganate.
340
What is the function of **pre-filters** in activated alumina systems?
To prevent atmospheric dust from clogging the pores of the chemisorbant pellets ## Footnote Pre-filters have an efficiency of 30% to 35%.
341
What is a significant application of activated alumina chemisorbant in industrial settings?
Preventing premature failure of electronic equipment ## Footnote Particularly important in environments like pulp and paper, petrochemical, and fertilizer plants.
342
What pressure drop range is typical for activated alumina chemisorbant systems?
0.25 to 0.65 kPa ## Footnote This pressure drop can cause problems in balancing the air conditioning system.
343
How do **infrared heaters** work?
They send out radiant energy in the form of invisible infrared waves that travel through the air without warming it ## Footnote When these waves strike a solid, opaque object, the radiant energy is converted into heat.
344
Where are **infrared heaters** typically mounted for comfort heating?
Overhead, directing radiant energy downward to the floor and to persons or objects on the floor ## Footnote This setup allows for comfort even when surrounding air temperature is low.
345
What is the purpose of **area heating** in infrared heating?
To heat only the lower part of a large interior space, leaving the remainder unheated ## Footnote This is particularly useful in large buildings with high bay structures.
346
What are the advantages of using **infrared heating** in large buildings?
* Achieves comfort for occupants * Saves heating costs by leaving upper areas unheated ## Footnote Infrared heating directs energy toward the floor, keeping upper levels cool.
347
Give an example of **radiant area heating**.
Skating arenas and curling rinks ## Footnote These buildings require low air temperatures to protect the ice surface while keeping spectators warm.
348
What is **spot heating**?
Heating that covers only a very small area, used in open work sheds, loading docks, and bus stop shelters ## Footnote Spot heating compensates for increased body heat losses in low air temperatures.
349
What is a common application of **spot heating**?
Snow melting at building entrances and on parkade ramps ## Footnote Spot heating is essential in areas exposed to outside temperatures.
350
What is the primary principle behind **gas-fired infrared heaters**?
A direct flame heats a solid surface, which then emits infrared energy by radiation ## Footnote The radiant heat emitted by a gas flame is only a small portion of the total heat produced.
351
What is the temperature range for the surface of a **Surface Combustion Heater**?
760°C to 900°C (1400°F to 1650°F) ## Footnote This heater employs a porous or drilled ceramic mat to direct energy waves onto a specific area.
352
What type of heater is described as **unvented** and allows combustion gases to escape upward?
Surface Combustion Heater ## Footnote Sufficient ventilation must be provided to remove combustion gases and prevent excessive moisture buildup.
353
What is the temperature range for a **Directly Fired Refractory Heater**?
980°C to 1260°C (1800°F to 2300°F) ## Footnote This heater has a radiating surface consisting of a block of refractory heated by the burner flame.
354
What is the main feature of an **Internally Fired or Vented Heater**?
It consists of a heat exchanger where the gas-air mixture is burned inside ## Footnote Most heat is transmitted to the emitting surface, which reaches temperatures over 400°C (750°F).
355
What is the purpose of the **reflectors** in an Internally Fired or Vented Heater?
To direct the infrared energy radiated by the emitting surface in a specific pattern ## Footnote Reflectors enhance the efficiency of heat distribution.
356
What is the function of the **Low Temperature Catalytic Heater**?
Promotes oxidation of the gas-air mixture to burn fuel slowly without a flame ## Footnote This results in lower emission temperatures of 315°C to 455°C (600°F to 850°F).
357
What materials are used in the construction of a **Low Temperature Catalytic Heater**?(3)
* Glass wool impregnated with a catalyst * Porous refractory * Metal screen ## Footnote The catalyst promotes oxidation, allowing for slow combustion without a flame.
358
What are the **three most commonly used types** of electric infrared heating elements?(3)
* Metal Sheath Element * Quartz Tube Heater * Quartz Lamp ## Footnote Each type has distinct characteristics and applications.
359
Describe the **Metal Sheath Element**.(5)
* Consists of a nickel-chrome spiral resistor * Embedded in insulating refractory * Surrounded by a metal tube or sheath * Diameter: 9.5 mm (3/8 in) * Length: up to 198 cm (78 in) ## Footnote It is known for its ruggedness and resistance to thermal shock, vibration, and impact.
360
What is the **response time** and maximum temperature of the **Metal Sheath Element**?
* Response Time: 3 minutes * Maximum Temperature: 845°C (1550°F) ## Footnote It has the longest heating time among the three types.
361
What are the characteristics of the **Quartz Tube Heater**?(4)
* Coiled nickel-chrome element * Enclosed in an air-filled quartz tube * Response Time: 1 minute * Maximum Temperature: 815-930°C (1500-1700°F) ## Footnote It has a lower power consumption than the Metal Sheath Element.
362
What is the **maximum temperature** and **luminosity** of the **Quartz Lamp**?
* Maximum Temperature: 2200°C (4000°F) * Luminosity: High, 7.5 lumens per W ## Footnote It has the fastest response time and highest radiation efficiency.
363
What is the **function** of the reflector lamp (heat lamp)?(3)
* Used in industrial applications (e.g., paint drying) * Hair drying in bathrooms * Keeping food warm in restaurants and kitchens ## Footnote It is available in 125, 250, and 375 watt capacities.
364
What is the **construction** of the heat lamp?(4)
* Coiled tungsten heating filament * Slightly flattened heat-resistant glass bulb * Silver-coated inside to reflect infrared waves * Fits any ordinary 120-volt light socket ## Footnote The front part of the bulb can be clear, frosted, or red.
365
Fill in the blank: The **Metal Sheath Element** has excellent thermal shock, vibration, and impact resistance, but loses radiating capacity drastically if exposed to _______.
wind ## Footnote This makes it less suitable for outdoor applications.
366
What are the **advantages** of electric heating systems compared to other types of heating systems?(6)
* Absence of combustion and combustion gases * Requires less space * Individual room temperature control * Lower installation cost * Clean and silent operation * Lower maintenance cost ## Footnote Electric heating devices produce no toxic gases and require no combustion air, chimney, or fuel storage.
367
Electricity can be directly converted into **heat energy** in what type of heating elements?
Electric resistance heating elements ## Footnote Heating elements are made of metals that offer high resistance to the flow of an electric current.
368
Name the **three common types** of electric heating elements.
* Open wire * Open ribbon * Tubular-cased wire ## Footnote Each type has specific designs and applications for safety and efficiency.
369
What type of electric heating equipment is installed in the areas to be heated, providing direct heat?
Direct Heating ## Footnote This method allows heat to be transferred directly from the source to the air and/or objects in the area.
370
What is a **baseboard heater**?
A popular natural convection type heater consisting of one or two tubular elements fitted with aluminum fins ## Footnote Baseboard heaters are easy to install, take minimal space, and are noiseless.
371
What type of heater uses an open wire or ribbon type heating element that operates at infrared temperature?
Radiant Heater ## Footnote The heat is radiated directly into the room from the front of the element.
372
What is the function of a **thermostat** in electric heating systems?
To control the operation of the heating units ## Footnote Thermostats can be mounted on the unit or on the wall for individual room control.
373
What is the primary method of heating in **radiant panel heaters**?
Heating by radiation from warmed sections of the ceiling, walls, or floor ## Footnote Similar to the tubing in a hydronic radiant panel heating system.
374
What type of heating do **heat lamps** provide?
Direct heating for spot applications ## Footnote Infrared heat lamps are commonly used for this purpose.
375
How does an **electric snow melting system** operate?
Uses electric resistance cables or wires embedded in paving materials ## Footnote Similar in application to hydronic snow melting systems.
376
What controls the operation of an electric snow melting system?(3)
* Manual control with a pilot light * Automatic control by a snow detector * Outdoor thermostat to prevent operation during warm weather ## Footnote The thermostat turns off the system when outdoor temperature rises above 2°C (35.5°F).
377
What is **indirect heating**?
Heat supplied by electric energy transferred to a medium that carries the heat ## Footnote This method is used in various heating systems.
378
In what systems can **electric boilers** be used?(2)
* Steam heating systems * Hydronic heating systems ## Footnote Electric boilers supply heat by converting electric energy into heat energy.
379
What type of heating elements are commonly used in **central warm air furnaces**?
Electric resistance heating elements of the open wire type ## Footnote These methods are considered indirect as heat is transferred to the air.
380
What happens to **nose and throat membranes** during cold weather due to dry air?
They dry up, causing discomfort ## Footnote Dry air can also lead to cracked lips and static electric shocks.
381
What is the definition of **humidity**?
Water vapour or moisture in the air ## Footnote The amount of moisture air can hold depends on temperature.
382
How does **temperature** affect the amount of moisture air can absorb?
Higher temperature allows more moisture absorption; lower temperature allows less ## Footnote For example, air at 21°C can hold more moisture than air at -18°C.
383
What is **relative humidity**?
The amount of moisture in the air compared to the maximum it can hold at a given temperature ## Footnote Expressed as a percentage.
384
What happens to the **relative humidity** when air is heated without adding moisture?
It drops ## Footnote For example, heating air from 5°C to 21°C reduces its relative humidity from 100% to 33%.
385
What causes **dryness** in a building during cold weather?
Outside air is drawn in and heated, causing a sharp drop in relative humidity ## Footnote This can lead to discomfort and other issues related to dry air.
386
Why is it necessary to add **humidity** to the air during the heating season?
To maintain comfortable conditions inside a building ## Footnote Adding humidity is important for health and comfort.
387
What happens when **slight condensation** appears in the corners of window panes?
The relative humidity inside the building has reached its maximum ## Footnote This indicates the need to monitor humidity levels.
388
What are the **three types of humidifiers** used for residential purposes?
* Pan Type Humidifier * Wetted Element Humidifier * Atomizing Humidifier ## Footnote Each type has different mechanisms for adding moisture to the air.
389
Describe the **Pan Type Humidifier**.
Consists of a shallow pan with absorbent plates; water evaporates as warm air passes over ## Footnote It has a low humidification rate and uses a float valve to control water level.
390
What is the function of the **Wetted Element Humidifier**?
Uses a water-saturated evaporation pad to humidify air ## Footnote The humidification capacity varies with temperature, humidity level, and air velocity.
391
What are the two types of **Wetted Element Humidifiers**?
* Power Type * Bypass Type ## Footnote Power Type uses a fan, while Bypass Type relies on pressure difference created by the furnace blower.
392
What distinguishes a **Power Type** humidifier from a **Bypass Type** humidifier?
Power Type has a fan; Bypass Type uses pressure difference without a fan ## Footnote Bypass Type is connected to both supply and return plenums.
393
What controls the operation of the **Bypass Type** humidifier?
A humidistat mounted in the living area or on the return duct ## Footnote It ensures operation only when the furnace fan is running.
394
What is the function of an **atomizing humidifier**?
Breaks water into small particles using a spray nozzle or spinning disc ## Footnote The spinning disc type atomizes water into a fine mist, typically used as a room unit.
395
In a **spray humidifier**, how is water distributed?
Water under pressure is forced through a nozzle, creating a fog ## Footnote This fog is absorbed by the air, and a humidistat controls the water supply.
396
What maintenance is required for **humidifiers** to prevent mineral buildup?(4)
* Clean evaporation plates and pads * Soak in slightly acidic solution * Wash in soapy water * Clean tray or pan to remove salt buildup ## Footnote Regular cleaning is essential to keep humidifiers in top condition.
397
What components are primarily found in an **air washer**?(4)
* Casing * Spray chamber * Spray nozzles * Eliminators ## Footnote The air flows through the chamber and is in contact with the spray water.
398
What is the function of **eliminators** in an air washer?
Prevent droplets of water from being carried away by the air ## Footnote They change the direction of airflow, causing droplets to impinge on their surfaces.
399
What types of particles are removed by an **air washer**?(2)
* Dust particles * Some odours ## Footnote Air washers are not effective in removing greasy particles, soot, or tobacco smoke.
400
In an **atomizing humidifier**, what should be checked regularly for proper operation?(2)
* Nozzle * Screen ## Footnote Cleaning the nozzle and screen is necessary to ensure efficient functioning.
401
What is a common method to prevent **bacteria buildup** in humidifiers?
Use manually inserted tablets or biocide ## Footnote The frequency of adding tablets depends on the manufacturer's instructions and water evaporation.
402
Where should an **air washer** be installed for optimal maintenance?
On the suction side of the fan ## Footnote This positioning helps maintain a pressure slightly below atmospheric pressure to avoid water leakage.
403
What must the **spray water** be heated above when using an air washer for humidification?
The dew point temperature of the entering air ## Footnote This ensures effective humidification and control over air temperature and humidity.
404
What happens if the **spray water** is cooled below the dew point temperature?
Cooling and dehumidification occur ## Footnote This process can lead to undesirable humidity levels in the air.
405
Name one method to maintain the **spray water** at the desired temperature.(3)
* Recirculate part of the spray water and add hot or cold water as needed * Mount a heating or cooling coil in the sump of the washer * Use a heat exchanger for recirculated spray water ## Footnote These methods ensure the spray water remains at the required temperature for effective humidification.
406
What is a **steam grid humidifier** used for?
Injecting steam into the supply air stream ## Footnote This method is effective for humidification when steam is available.
407
What is the recommended steam pressure range for a **steam grid humidifier**?
35 kPa to 70 kPa (5.1 to 10.2 psi) ## Footnote This pressure range prevents splashing of condensate and excessive temperature increases in the supply air.
408
What is the simplest form of a **steam grid humidifier** composed of?
A perforated pipe wrapped with suitable felt wicking ## Footnote This design includes a drain pan to catch condensate droplets.
409
What is the main function of a **steam grid humidifier**?
To supply steam to the air stream, adding moisture ## Footnote The steam is supplied to the steam jacket of the distribution manifold.
410
In a steam grid humidifier, what role does the **baffle** in the separating chamber serve?
Knocks down any condensate formed in the supply line or manifold ## Footnote This condensate collects in the drain leg, where it is removed by the trap.
411
What is the purpose of the **control valve** in a steam grid humidifier?
Regulates the supply of steam to the manifold ## Footnote The control valve operates at a pressure slightly above atmospheric.
412
How does the **re-evaporating chamber** function in a steam grid humidifier?
Re-evaporates any liquid separated from the steam ## Footnote It is surrounded by steam in the separating chamber, which has a higher pressure and temperature.
413
What is the significance of the **distribution manifold** in a steam grid humidifier?
Distributes low-pressure steam into the air stream ## Footnote It is completely surrounded by the supply steam flowing through the jacket.
414
What feature does the **electrically heated pan humidifier** include for safety?
Low water cut-off switch ## Footnote This protects the heating element from damage.
415
What is the maximum steam pressure for accurate humidity control in a **steam heated pan humidifier**?
103 kPa (15 psi) ## Footnote It should be used with a modulating control valve.
416
What is an **actuator**?
A device used to position dampers and control valves ## Footnote Actuators play a crucial role in controlling various mechanical systems.
417
Define **contact** in the context of electric control systems.
The electric switch configuration of a relay, controller, contactor motor arrangement ## Footnote Contacts can be normally open (NO) or normally closed (NC).
418
What are **normally open (NO)** contacts?
Contacts that complete circuits when a relay is energized ## Footnote NO contacts are essential for certain control operations.
419
What are **normally closed (NC)** contacts?
Contacts that complete electric circuits when a relay is de-energized ## Footnote NC contacts are used in safety and control applications.
420
What is a **control valve**?
A device used to control the flow of fluid or gas such as water, air, or steam ## Footnote Control valves are critical in various industrial processes.
421
What is the function of a **controller**?
A device that reacts to pressure, temperature, or humidity to provide control of an actuator or relay ## Footnote Controllers can provide two-position, floating, or proportioning control.
422
What is a **damper**?
A device used to control the flow of air in a duct or through a wall louvre ## Footnote Dampers are important for HVAC systems.
423
What does **line voltage** refer to?
The normal electric supply voltage ## Footnote Line voltage is essential for the operation of electrical devices.
424
Define **linkage** in electric control systems.
A device that connects an actuator to a damper or control valve ## Footnote Linkages are crucial for mechanical movement in control systems.
425
What is meant by **extra low voltage**?
Wiring or electric devices using 30 volts or less ## Footnote Extra low voltage systems are often used for safety and control applications.
426
What is a **relay**?
A device consisting of a solenoid coil, which operates load carrying contacts when the coil is energized ## Footnote Relays are used for switching and control in electric circuits.
427
What is the purpose of a **transformer**?
A device used to change AC voltage from one value to another ## Footnote Transformers are essential for voltage regulation in power systems.
428
What is the primary function of a **thermostat** in a heating system?
To maintain the temperature of a heated space or substance at the desired level ## Footnote It regulates the heat supply.
429
Name the **types of thermostats** based on their application.(6)
* Bimetal * Remote bulb * Immersion (aquastat) * Duct * Modulating * Multi-position ## Footnote These classifications depend on various factors including the type of temperature sensing element used.
430
What is a **bimetal thermostat**?
A thermostat with a bimetal sensing element that reacts to changing room temperature and operates a two-position electric switch ## Footnote It regulates the heat supply by opening and closing the circuit.
431
Describe the **construction** of a bimetal sensing element.
Consists of a strip made up of two thin layers of different metals that expand at widely different rates when heated ## Footnote One end is fixed while the other is free to move, operating an electric switch.
432
What happens when the room temperature is **below** the thermostat setting?
The bimetal strip is straight and the contacts of the switch are closed, energizing the controlled device ## Footnote This allows the heat supply to operate.
433
When does the **bimetal strip** bend?
When the room air warms up, causing the metals to expand at different rates ## Footnote This bending action opens the contacts of the switch.
434
What is the purpose of a **heat anticipator** in thermostats?
To prevent the temperature of the room air from overshooting the set temperature of the thermostat ## Footnote It provides timed, two-position action.
435
What type of switches are used in **heavy-duty thermostats**?(2)
* Mercury switches * Snap switches ## Footnote These switches open and close instantly to prevent burning of the contact points.
436
What is the **operating range** of a sensitive thermostat?
Between 10°C and 32°C (50°F to 90°F) ## Footnote The required temperature is set by adjusting a lever on top of the thermostat.
437
Fill in the blank: The **bimetal strip** can be shaped in the form of a _______ to accommodate a longer strip.
coil or a spiral ## Footnote This allows for compact design while increasing free end movement.
438
What is the purpose of a **Remote Bulb Thermostat**?
To control the temperature of air in ducts or liquids in tanks or boilers ## Footnote Designed for use with line voltage or low voltage; can also be used as limits or alarms in systems.
439
What does the term **volatile liquid** refer to?
A substance that readily expands and can vaporize on the application of heat ## Footnote Used in the sensing bulb/capillary tube/bellows combination of thermostats.
440
What is the function of an **Immersion Thermostat (Aquastat)**?
To sense and control the temperature of water or other liquids in boilers, piping, tanks, etc. ## Footnote The sensing element is liquid filled and actuates the switch based on temperature changes.
441
What is the main function of a **Duct Thermostat**?
To control air temperatures in ducts and plenums ## Footnote Contains a bimetal sensing element protected by an open metal guard tube.
442
How does a **Modulating Thermostat** differ from a simple on-off thermostat?
It adjusts the position of the controlled device in direct proportion to heat demand ## Footnote Uses a special regulatory mechanism, such as a variable potentiometer.
443
What is the operation of a **Multi-Position Thermostat** similar to?
An on-off thermostat ## Footnote Equipped with two or more switches that operate in sequence, each controlling part of the heat supply.
444
What type of sensing element does an **Immersion Thermostat** use?
Liquid filled sensing element ## Footnote It expands and contracts with temperature changes to actuate the switch.
445
The **Remote Bulb Thermostat** operates based on the expansion of what?
A volatile liquid ## Footnote The increase in pressure from vaporization expands the bellows to operate the control switch.
446
The **room thermostat** should be mounted at what height above the floor?
1.5 m (60 in) ## Footnote It is important for the thermostat to sense the average temperature of the area to be heated.
447
Where should the **thermostat** be located to ensure proper air circulation?
On an inside wall ## Footnote It should be in the path of natural air circulation when the heating system is off.
448
List locations to **avoid** when installing a thermostat.(7)
* Behind doors * Behind furniture * Behind drapes * In cold drafts from doors and windows * Next to concealed ducts or piping * In direct rays of sun or fireplace * Near warm air outlets, lamps, radios, TV sets, or other sources ## Footnote These locations can affect the thermostat's ability to accurately sense temperature.
449
What is a **humidity controller** also known as?
Humidistat ## Footnote It measures the relative humidity of air in a room or an air duct.
450
What type of element does a **humidistat** use to sense humidity?
Hygroscopic element ## Footnote This element consists of moisture-sensitive nylon strands that change length with humidity.
451
How does a **humidistat** control the operation of a humidifier?
By activating a controller mechanism ## Footnote It can function as a switch for on-off control or a potentiometer for modulating control.
452
What happens when the required **relative humidity** is reached?
The humidistat opens the contacts of the switch ## Footnote This stops the operation of the humidifier.
453
What are the two classes of **pressure controllers**?
* High-pressure controllers * Low-pressure controllers ## Footnote They measure and control different pressure ranges.
454
What do **high-pressure controllers** measure?
High pressures or vacuum measured in kPa or mm of mercury ## Footnote Examples include steam or water pressures in an air conditioning system.
455
What do **low-pressure controllers** measure?
Low pressures and vacuums measured in mm of water ## Footnote They are used for different applications compared to high-pressure controllers.
456
In a pressure controller, one side of the diaphragm is exposed to what?
The pressure to be controlled ## Footnote The other side is in contact with a reference pressure.
457
What happens to the diaphragm in a pressure controller when the measured static pressure drops?
The diaphragm rises, lifting the main lever ## Footnote This action causes the branch pressure to drop.
458
What is the purpose of the **adjustable orifice** in the pressure controller?
To limit the volume of air that the controller has to process ## Footnote This helps stabilize the controller's operation.
459
What is the function of **controlled devices** in electric control systems?
Perform a certain function in response to the signal of the controller ## Footnote Examples include controlling fuel valves, electric radiator valves, and dampers.
460
Name one type of **controlled device** that an electric thermostat may control. (6)
* Fuel valve in the supply line to the burner of a furnace or boiler * Electric relay that switches the circulator in a hydronic system * Electric radiator valve in the supply line to steam or hot water convectors * Three-way mixing valve controlling the temperature of the water supply * Three-way diverter valve controlling water flow to a heating system * Damper motor operating air louvres ## Footnote These devices respond to the thermostat's signals to regulate heating.
461
What type of control does an **electric radiator valve** provide?
Two-position (on-off) control of steam or hot water ## Footnote The valve and actuator form one assembly, with a small electric motor that opens the valve when energized.
462
What is the purpose of a **motor-operated valve** in heating systems?
Modulating or two-position control of steam or hot water supply lines ## Footnote It ensures tight shutoff and consists of a reversible driving motor and reduction gears.
463
Describe the structure of a **three-way valve**.
A double-seated valve with three ports ## Footnote It allows flow between different ports depending on the position of the valve plug.
464
What is the purpose of a **three-way valve** in hydronic heating systems?
Regulate the heat supply to all or part of the heating system ## Footnote It can be used for mixing service or divert service.
465
In a **three-way valve** used for mixing service, what does it do?
Mixes cooler return water with heated water from the boiler ## Footnote This results in a constant flow of supply water at varying temperatures to meet heat demand.
466
What is the purpose of a **three-way valve** in heating systems?
To divert the flow of water to bypass the heat exchanger, reducing heat supply to match reduced heat demand ## Footnote This allows for better control of heating based on demand.
467
What is a **capacitor-type control motor** used for?
For valve and damper operation ## Footnote It can provide two-position, floating, or modulating control.
468
Fill in the blank: The **capacitor-type control motor** is usually built with the rotor and gear train sealed in a housing partly filled with _______.
oil ## Footnote This design eliminates the need for further lubrication during service.
469
What are the three types of control provided by a **capacitor-type control motor**?
* Two-position * Floating * Modulating ## Footnote These types allow for different levels of control in heating systems.
470
What is the **first step** in the operating sequence of a basic electric control circuit in a warm air heating system?
The thermostat senses a drop in air temperature below the set point temperature ## Footnote The thermostat acts as the controller in this system.
471
What happens after the thermostat senses a drop in air temperature?
The thermostat switch closes to send an electric signal ## Footnote This action initiates the control sequence.
472
What is the role of the **electric wire** in the basic electric control circuit?
It serves as the connecting link to transmit electric current to the burner ## Footnote The electric wire is crucial for connecting the controller to the controlled device.
473
What is the **controlled device** in a warm air heating system?
The burner ## Footnote The burner is responsible for raising the temperature of the heat transfer medium.
474
What does the burner do in the heating system?
It starts up, raising the temperature of the heat transfer medium (air) ## Footnote This process transfers heat to the air in the building.
475
What does the thermostat do after the burner raises the air temperature?
It senses the increase in air temperature ## Footnote This sensing is part of the feedback mechanism in the control system.
476
What occurs when the air temperature reaches the thermostat's setting?
The thermostat switch opens and the burner shuts down ## Footnote This action completes the control cycle and maintains the desired temperature.