Define corrosion
Corrosion is the destruction of a metal by chemical reactions with substances in the environment, often involving oxidation by oxygen and water.
Describe ways to prevent corrosion
• Applying barrier coatings such as paint, oil/grease, or plastic to prevent oxygen and water reaching the metal.
• Electroplating the metal with a less reactive metal to form a protective surface.
• Galvanising (coating iron/steel with zinc), which acts as both a barrier and provides sacrificial protection because zinc is more reactive and corrodes instead of the iron.
• Using sacrificial protection directly by attaching blocks of a more reactive metal (e.g. magnesium or zinc) so that this metal oxidises in place of the protected metal.
Explain how sacrificial methods work to prevent corrosion
Sacrificial protection works by attaching a more reactive metal (such as magnesium or zinc) to the metal being protected. The more reactive metal oxidises more easily, so it corrodes instead of the iron or steel. This prevents the protected metal from losing electrons and stops it from corroding.
Explain how the properties of materials are related to their uses
• Metals are strong and malleable → used for construction, car bodies, and machinery.
• Aluminium is low density and resistant to corrosion → used for aircraft and drink cans.
• Copper conducts electricity → used for wiring and electrical circuits.
• Polymers can be flexible, waterproof, or insulating → used for plastic pipes, clothing, and electrical insulation.
• Ceramics are hard and heat-resistant → used for tiles, pottery, and ovenware.
Discuss the different types of polymers
Explain what composites are with examples and benefits
Composites are materials made from two or more different materials with different properties that, when combined, produce a material with improved overall properties.
Examples:
• Fibreglass: glass fibres in a polymer matrix → strong, lightweight → used in boats and car bodies.
• Concrete: cement mixed with sand and aggregate → strong in compression → used in buildings.
• Carbon-fibre-reinforced polymer (CFRP): carbon fibres in polymer → very strong, very light → used in aircraft and sports cars.
Benefits of composites:
• Improved strength and stiffness compared to individual components.
• Lightweight (especially fibreglass and carbon fibre).
• Durability and resistance to corrosion (fibreglass does not rust).
• Can be tailored for specific properties depending on the materials used.
Describe the haber process
The Haber process is used to synthesise ammonia (NH₃) from nitrogen (N₂) and hydrogen (H₂) gases.
Compare industrial production of fertilisers with the laboratory preparations
Describe NPK fertilisers and the compounds they are composed of
NPK fertilisers are fertilisers that provide three essential nutrients for plant growth:
1. Nitrogen (N) – promotes leaf and stem growth.
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2. Phosphorus (P) – promotes root growth and flowering.
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3. Potassium (K) – promotes flowering, fruiting, and disease resistance.
Advantages and disadvantages of LCA’s
Advantages:
• Identifies stages with the largest environmental impact, helping to reduce pollution and energy use.
• Encourages more sustainable design and materials choice.
• Can inform consumers and manufacturers about environmental effects.
Disadvantages:
• Can be biased, depending on which impacts are considered and how data is collected.
• Time-consuming and expensive to carry out.
• Does not always give clear answers, as some impacts (e.g., visual pollution, biodiversity) are hard to quantify.
Evaluate reduction with carbon to extract metals
Difference between finite and renewable
• Finite resources are resources that exist in limited amounts and cannot be replaced on a human timescale once used, e.g., coal, oil, natural gas, metals.
• Renewable resources are resources that can be replaced naturally at a similar rate to their use, e.g., solar energy, wind energy, timber, crops.
What is sustainable development?
Sustainable development is development that meets the needs of the present without compromising the ability of future generations to meet their own needs.
What is potable water
Potable water is water that is safe to drink because it has been treated to remove harmful chemicals and microbes, but it may still contain dissolved minerals.
Required practical for purification of water samples
Describe the process of sewage treatment
Conditions for the haber process
• Temperature: ~450 °C → compromise between a reasonable rate and good yield.
• Pressure: 200 atm → high pressure favours the forward reaction (fewer gas molecules).
• Catalyst: iron with potassium hydroxide promoter → speeds up the reaction without affecting yield.
Catalyst used in haber process
Iron
Evaluate electrolysis to extract metals
What are LCAs?
Life Cycle Assessment (LCA) evaluates the environmental impact of a product over its entire life, from raw material extraction to disposal.