What does redundancy involve?
Duplicating critical parts of the structure so that if one fails, the other can still carry the loads.
When are stress and strain present in the airframe?
Always, even when stationary on the ground.
What 5 types of loads do aircraft experience and when? What relieves bending loads?
Static loads
Horizontal loads
Dynamic loads (in flight)
Cyclic loads (each flight)
Vertical loads (caused by lift and weight)
Wing fuel relieves bending loads
What are the areas most prone to stress? (X2) What 4 things must be checked for pre-flight? CPBS
Wings and wing roots
Cracks, popped rivets, buckled skin, signs of structural distortion.
What effect can corrosion have on a structure? What can this provide? What 3 things should be watched for?
Can weaken a structure and provide a locus for fatigue cracks to start.
Watch for rust, discolouration, signs of pitting on metal components.
What 2 atmospheric properties promote corrosion? What 2 things can help prevent this and why?
Salt-laden atmospheres and warm humid environments.
Wash often to remove salt
Oil applied to bare metal
What 4 factors / practices increase risk of metal fatigue?
Corrosion
High number of flight cycles
Hard manoeuvring (but not just once..)
Poor maintenance practices
When does hard-time maintenance occur? When does on condition maintenance occur and what is it (2 options)?
Fixed intervals
Replacement or refurbishment if necessary following inspection
What 3 materials can composites comprise? What 2 things are these materials bonded to if used in composites?
Carbon, glass, Kevlar (aramid).
Bonded with resin and filler.
Where are different types of composites used?
In different areas of the aircraft depending on the task they have to satisfy.
What are 3 properties of composites? What are they resistant to (x2)?
Light, stiff, strong
Resistant to fatigue and corrosion
Through which 2 ways can composites be tailored? (SS) What’s a downside of composites?
Shaped
Stiffness (directionally tailored)
Expensive
Why are carbon-based composites useful in lightning storms?
Conduct electricity well, giving some protection from lightning strikes.
What 3 indications may suggest damage to composites?
Delamination, distortion, protruding fibres
Damage may be difficult to spot
Why are mass limits imposed on the structure? Give 4 limiting structural masses.
Strength is finite
Maximum structural ramp mass: maximum permissible mass before aircraft starts to taxi
Maximum structural takeoff mass: maximum permissible mass at the start of the takeoff run
Maximum zero fuel mass: maximum mass when aircraft is unfuelled
Maximum structural landing mass: maximum permissible mass on landing, in normal circumstances.
What 4 aircraft designs are there?
High wing
Low wing
High or mid-set tail plane and t-tail
What 2 types of fuselage construction are there? (Remember f+r)
Monocoque (structural shell)
Semi-monocoque (a shell over frames and ribs)
6 methods of fixing components of aircraft structure?
SAP BWR
Riveting
Welding
Bolting
Pinning
Adhesives (bonding)
Screwing (fastening)
What do frames define?
What 3 things provide a base for the skin? (SSL)
What do cross-beams support?
Shape
Stiffeners, stringers, longerons
Floor panels
What are doublers?
A second overlapping layer of material that may be used at joints
Where are pressurised bulkheads situated?
At each end of the fuselage
What are situated between pressurised bulkheads?
Other structural and non-structural bulkheads
What are 4 examples of fuselage shapes?
Circular (easy to make)
Oval (efficient for two decks)
Double-bubble (specialist applications)
Rectangular (maximise cargo volume)
What is the pressure hull and what 2 stresses does it experience? (H+A)
Everything between the pressure bulkheads
Hoop and axial stress