Compressed Air Systems Flashcards

(25 cards)

1
Q

What is a compressed air system?

A

A system that stores and delivers air at pressures higher than atmospheric for power or control.

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2
Q

What are common uses of compressed air?

A

Powering tools, controls, instrumentation, and process equipment.

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3
Q

What are the main components of a compressed air system?

A

Compressor, receiver tank, dryer, filters, piping, and controls.

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4
Q

What type of compressor is most common in industrial systems?

A

Rotary screw compressor.

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5
Q

What is the function of a receiver tank?

A

To store air, smooth pressure fluctuations, and reduce compressor cycling.

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6
Q

What is typical compressed air system pressure?

A

Usually 90 to 125 psi in industrial systems.

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7
Q

What piping materials are commonly used for compressed air?

A

Carbon steel, stainless steel, copper, or aluminum systems.

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8
Q

Why is PVC prohibited for compressed air?

A

It can shatter explosively under pressure.

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9
Q

What is the purpose of an air dryer?

A

To remove moisture from compressed air.

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10
Q

What are common types of air dryers?

A

Refrigerated, desiccant, and membrane dryers.

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11
Q

Why is moisture harmful in compressed air systems?

A

It causes corrosion, freezing, and tool damage.

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12
Q

What is a drop leg in compressed air piping?

A

A vertical pipe that allows condensate to collect for drainage.

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13
Q

Why are air lines sloped?

A

To direct condensate toward drains.

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14
Q

What is an aftercooler?

A

A heat exchanger that cools compressed air after compression.

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15
Q

What is pressure drop in compressed air systems?

A

Loss of pressure due to friction, fittings, and restrictions.

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16
Q

What is a common acceptable pressure drop?

A

Typically no more than 10% of system pressure.

17
Q

What is the purpose of filters in compressed air systems?

A

To remove particulates, oil, and moisture.

18
Q

What is a lubricator used for?

A

To add oil to air for tools requiring lubrication.

19
Q

What is a point-of-use air treatment unit?

A

A filter-regulator-lubricator (FRL) assembly.

20
Q

What safety concern exists with compressed air?

A

High pressure can cause injury or equipment failure.

21
Q

What device protects compressed air systems from overpressure?

A

Pressure relief valves.

22
Q

What is ring-main piping?

A

A looped piping layout that maintains even pressure.

23
Q

What is dead-end piping?

A

A piping layout that can trap condensate and cause pressure loss.

24
Q

What maintenance issue is common in compressed air systems?

A

Leaks causing energy loss.

25
What code commonly governs compressed air receivers?
ASME pressure vessel codes.