Module 4.1 - Planning Operations Flashcards

(33 cards)

1
Q

What is used to generate a production plan at the level of aggregate supply and demand?

A

Sales and Operations Planning (S&OP)

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2
Q

What directs the company to produce specific products on particular dates?

A

Master Production Schedule (MPS)

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3
Q

What is used to create a Master Production Schedule (MPS)?

A

Master scheduling (MS)

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4
Q

What is known as the detailed planning and scheduling of shop floor equipment and resources?

A

Production Activity Control

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5
Q

What includes a forecasts time periods, the forecast itself, customer orders, projected available balance, available-to-promise, and master production schedule?

A

Master schedule

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6
Q

What is known as a part number selected to be planned by the master scheduler?

A

Master schedule item

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7
Q

What is the purpose of using time fences in MRP?

A

To ensure that materials needed for orders are committed to those orders and not used for other purposes.

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8
Q

What is known as the longest planned length of time to accomplish an activity in question?

A

Cumulative lead time

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9
Q

What is known as the set of techniques that uses bill of material data, inventory data, and the master production schedule (MPS) to calculate requirements for materials?

A

Material Requirements Planning (MRP)

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10
Q

Raw materials and components needed to produce finished goods for consumers are known as…

A

Dependent demand items

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11
Q

The demand for an item that is unrelated to the demand for other items is known as…

A

Independent demand

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12
Q

In the blue jean analogy, what is an example of an independent demand?

A

The blue jeans (aka finished product)

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13
Q

In the blue jean analogy, what is an example of dependent demand?

A

The material that makes up the blue jeans (the components)

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14
Q

What is the difference between a planned order and a firm planned order?

A

The firm planned order can be frozen in quantity and time whereas a planned order can automatically change via. the planning system

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15
Q

An open order is also known as a…

A

released order

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16
Q

An open order that has been assigned a due date is known as a…

A

Scheduled receipt

17
Q

Planning factors include s______ s_______ c_______ and l_______ t_______.

A

Safety Stock Concerns
Lead Times

18
Q

What is known as the complete list of components, including their quantities, that are needed to make one unit of the end item?

A

Bill of Material (BOM)

19
Q

What does the multilevel bill of material show?

A

The child sub-assemblies and their components along with the parent assembly/components.

20
Q

What’s the difference between a planned order receipt and a scheduled receipt?

A

Scheduled receipts are released whereas a planned order receipt isn’t.

21
Q

What is known as a report that lists or flags only those items that deviate from the plan?

A

Exception report

22
Q

When a family of related items is released as if it were one item, it is considered what?

A

Joint replenishment system

23
Q

What maps out the journey of a component from work center to work center?

24
Q

What type of replenishment technique is commonly used for dependent demand?

25
The process of counting backward from a due date to accommodate lead time is called...
Offsetting
26
Frequent and often frantic adjustments to MRP are known as...
System nervousness
27
What is the ability to identify for a given item the sources of its gross requirements or allocations called?
pegging
28
What is the process of using the bill of material to deduct component quantities from inventory as soon as the unit has been completed called?
Backflushing
29
What does MRP software do?
It takes information based on bills of material, component lead times, and incoming orders to schedule manufacturing dates.
30
What does a closed-loop MRP do?
It keeps track of the available capacity. If it finds too little capacity at a certain work center, it may send the order to another work center.
31
What is MRP II?
It is a method for effective planning of all resources of a manufacturing company. It is an upgrade to MRP that includes sales and finance.
32
What is known as the function of determining the need to replenish inventory at branch warehouses?
Distribution Requirements Planning (DRP)
33
What is a the hybrid planning system that uses aspects of both the push and pull system?
Distribution Requirements Planning (DRP)