what is leaching?
dissolving ore with chemicals
solution formed is treated so metals precipitate from solution
what are the other methods of metal extraction?
leaching
electrolysis
what are other methods of refining metals?
electric furnaces
electrolytic refining
what happens in electric furnaces?
metal heated by electricity
what sort of material do we use in electric furnaces and why?
best grade steels
large cost
what are the most important electric furnaces?
arc furnace
induction furnaces
what happens in an induction furnace?
alternating current used
what is electrolytic refining based on?
electrolysis
what happens to the product after electrolytic refining?
pure metal from anode is deposited on cathode
what is the ore for aluminium?
bauxite
what do we do to bauxite after mining?
react with NaOH
settling and filtering
precipitation
calcination
smelting
how is molten metal shaped?
casting
how is solid hot metal shaped?
forging or rolling or drawing
what affects how a metal can be shaped?
ductility
malleability
brittleness
what is casting?
molten metal poured in a mould and cooled
what are moulds made of?
sand or metal
what is formed in casting?
ingots
what happens to ingots after casting?
heated in a soaking pits
what does continuous casting produce?
simple shapes
when do we use rolling?
for metals that are required in sheet form
what is extrusion used for?
making rods and tubes
what is drawing used for?
thin rods
what happens in powder metallurgy?
powdered metal is put into a die to give it required shape