ELEC Flashcards

(84 cards)

1
Q

Tribology is derived from the
greek word “tribos”,

A

rubbing.

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2
Q

Although the term tribology was only coined
IN??
BY??

A

1966 by Peter Jost,

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2
Q

is the science and
engineering of understanding
friction, lubrication and wear
phenomena for interacting
surfaces in relative motion.

A

Tribology

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3
Q

The earliest mention of
tribology is actually in the

A

Bible where it talks about Noah building the ark and sealing
it internally and externally with asphalt/bitumen.

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4
Q

made significant observations about friction and
lubrication, including the concept of reducing friction by using a layer of lubricant between moving surfaces.

A

Leonardo da Vinci’s observations (1493):

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5
Q

formulated empirical laws of friction,
known as Amontons’ laws, which established the relationship between frictional force and applied load or
contact area.

A

Guillaume Amontons’ laws of friction (1699):

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6
Q

developed the concept of the
ball bearing,

A

J.W. Lund

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7
Q

Establishment of the field of tribology

A

(1966):

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8
Q

Introduction of the Stribeck curve

A

(1902):

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9
Q

(ISO)

A

International Organization for
Standardization

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10
Q

developed the theory of
elastohydrodynamic lubrication (EHL),

A

Hersey and Tabor

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11
Q

Discovery of superlubricity

A

(1996):

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12
Q

focuses on friction and wear in machine elements –
rolling-element bearings, gears, plain bearings, brakes, clutches, wheels, etc. – as well as manufacturing
processes.

A

Classical Tribology

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13
Q

research focuses on lubrication in biological systems such as human hip and knee joints.
In fact, one of the most striking examples of Biotribology is with total hip replacements, which
“replace the body’s natural ball-and-socket joint with a very smooth metallic (stainless steel or
cobalt-chromium alloy) ball at the head of the femur, articulating in a cup in the pelvis made from
ultra-high molecular weight polyethylene” (Hutching, “Fifty Years of Tribology”).

A

Biotribology

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14
Q

which was also introduced by Peter H. Jost, looks at
minimizing the environmental impact, including ways to reduce tribological
losses by using technologies with minimal impact on the environment.

A

Green Tribology

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15
Q

the focus is on studying friction, wear and lubrication of
geological systems such as faults and glaciers (Wikipedia). As a new facet of
Tribology, Geotribology is gaining momentum in the scientific world
particularly in its abilities to analyze fault slips.

A

Geotribology

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16
Q

has emerged as a strong focus.
This particular application studies tribological phenomena at a nanoscopic scale, which refers to
structures with a length scale applicable to nanotechnology. Nanotribology has gotten a boost in its
research since the invention of Atomic Force Microscopy (AFM), which is a high-resolution form of
scanning probe microscopy (SPM).

A

Nanotribology

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17
Q

which is a facet of research combining machine elements
and electronic components to create active tribological systems and increase a machine’s efficiency
and lifetime.

A

Tribotronics

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18
Q

the aim is modeling the behavior of tribological systems by combining
several disciplines such as contact mechanics (i.e., the study of the deformation of solids that touch
each other at one or more points), fracture mechanics (i.e., the study of the proliferation of cracks in
materials) and computational fluid dynamics (i.e., the study of using numerical analysis and data
structures to solve and analyze problems involving fluid flows).

A

Computational Tribology

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19
Q

looks at tribological systems with the ability to operate under the harsh
environmental conditions of outer space, particularly due to extreme temperature fluctuations.

A

Space Tribology

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20
Q

studies tribological systems exposed to and affected by the natural
environment.

A

Open System Tribology

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21
Q

is the force that resists motion when the surface of one object comes in contact with the surface of
another.

A

FRICTION

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22
Q

which occurs when two objects are not moving relative to each other

A

Static Friction,

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23
Q

which occurs when two objects move relative to each other and one “rolls”
on the other

A

Rolling Friction,

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24
which occurs when two objects move relative to each other and rub together
Kinetic Friction,
25
which occurs when two objects rub against each other
Sliding Friction,
26
which occurs when a solid object moves through a liquid or gas
Fluid Friction,
27
is the gradual removal, damaging or displacement of material at solid surfaces.
Wear
28
Occurs when a hard, rough surface slides across a softer surface.
Abrasive Wear
29
Occurs due to unwanted displacement and attachment of wear debris from one surface to another.
Adhesive Wear
30
Occurs due to repeated cyclical rubbing between two surfaces.
Fretting Wear
31
Occurs when solid or liquid particles impinge against the surface of an object
Erosive Wear
32
Occurs when the surface of a material is weakened by cyclic loading; and Corrosion/Oxidation Wear, which occurs due to chemical reactions between worn materials and a corroding medium.
Surface Fatigue
33
The process, or technique employed to reduce wear of one or both surfaces in close proximity by inter-posing a substance called ”lubricant” between moving surfaces to prevent metal-to-metal contact.
LUBRICATION
34
CLASSIFICATION OF LUBRICANTS
Liquid Solid Gaseous Semi Solid
34
FUNCTION OF LUBRICANTS
Sealing Cooling Rust Prevention Lubrication Cleaning
35
Analyze and interpret data from tribology experiments and real-world applications to understand wear mechanisms and lubricant performance.
TRIBOLOGIST
36
Lubrication is the process, or technique employed to reduce wear of one or both surfaces in close proximity by inter-posing a substance called ”lubricant” between moving surfaces to prevent metal-to-metal contact.
Lubrication?
37
Lubricants are generally composed of a majority of base oil
90% by volume
38
BASE OIL + ADDITIVES
OIL LUBRICANTS
39
Also called as “Crude oil”.
Petroleum
40
-Locating oil deep beneath the earth surface
Oil Detection
41
-Creation of oil well
Drilling
42
-Oil extraction from the -Oil reservoir to collection plant
Production
43
-Oil transportation from -Production site to Refinery -by (road, rail, sea, pipeline)
Transportation
44
-Refining petroleum to different components by distillation process.
Refinery
45
The hydrocarbons (compounds) differ in their hydrocarbon chain lengths, resulting in different boiling points: The longer the chain, the higher the boiling point. Refiners lump certain compounds into groups called fractions.
Petroleum Refinery
46
are chemical compounds that improve the lubricant performance of base oil (or oil "base stock") to impart desirable new characteristics.
Additives
47
is a measure of a fluid’s resistance to flow.
Viscosity
48
Key Factors to Consider in selecting the right lubricant:
1. Speed 2. Load 3. Temperature
49
show its sensitivity to temperature fluctuations
Viscosity Index
49
SAE AGMA ISO
Society of Automotive Engineers American Gear Manufacturers Association International Standards Organization
50
The temperature at which a lubricant flashes in a test flame. This helps evaluate a lubricant's fire resistance.
Flash point
51
It is the lowest temperature at which the oil burns continuously.
Fire Point
52
The lowest temperature at which a lubricant will flow as a liquid. This property is important for determining whether a lubricant is suitable for cold climates or operating conditions.
Pour point
53
A lubricant's ability to resist decomposition when exposed to temperature changes.
Thermal stability
54
A lubricant's ability to separate water from the liquid. This property is important in applications where the hydraulic system is exposed to water, such as marine environments or construction sites.
Demulsibility
55
A lubricating oil, when mixed with water, loses its lubricating properties. The emulsification number is an index of the tendency of an oil to emulsify with water.
Emulsification
56
Like iron and steel, when exposed to moisture and oxygen, it will react, forming an oxide that may lead to extensive pitting and eventually results in weakness and disintegration of the metal, leading to failure.
Corrosion prevention
57
A lubricant's property that allows it to give lower coefficients of friction than another fluid of the same viscosity.
Oiliness
58
are compounds that prevent crystallization of waxes. Long chain alkylbenzenes adhere to small crystallites of wax, preventing crystal growth.
Pour point depressants
58
are typically silicone compounds which increase surface tension in order to discourage foam formation.
Anti-foaming agents
59
are compounds that allow lubricants to remain viscous at higher temperatures. Typical VIIs are polyacrylates and butadiene.
Viscosity index improvers (VIIs)
60
are usually alkaline materials, such as alkylsulfonate salts, that absorb acids that would corrode metal parts.
Corrosion inhibitors (rust inhibitors)
60
suppress the rate of oxidative degradation of the hydrocarbon molecules within the lubricant. At low temperatures, free radical inhibitors such as hindered phenols are used, e.g. butylated hydroxytoluene. At temperatures >90 °C, where the metals catalyze the oxidation process, dithiophosphates are more useful. In the latter application the additives are called metal deactivators.
Antioxidants
60
form protective 'tribofilms' on metal parts, suppressing wear. They come in two classes depending on the strength with which they bind to the surface. Popular examples include phosphate esters and zinc dithiophosphates.
Anti-wear additives
61
ensure the cleanliness of engine components by preventing the formation of deposits on contact surfaces at high temperatures.
Detergents
62
form protective films on sliding metal parts. These agents are often sulfur compounds, such as dithiophosphates.
Extreme pressure (anti-scuffing) additives
63
reduce friction and wear, particularly in the boundary lubrication regime where surfaces come into direct contact.
Friction modifiers
64
Tribology is the science and engineering of understanding ------,-----------,-----------phenomena for interacting surfaces in relative motion.
friction, lubrication and wear
65
Guillaume Amontons' laws of friction
(1699):
66
Invention of the ball bearing
(1794):
67
Development of the ISO viscosity classification system
(1921):
68
Introduction of elastohydrodynamic lubrication
(1949):
69
The applications of tribology include;
▪Individual components (gears, bearings, brakes, etc.) ▪Assemblies (engines, pocket watches, etc.) ▪Manufacturing processes (rolling, turning, grinding, stamping, etc.) ▪Construction (mine slurry pumps, oil drilling rig, excavator, etc.) ▪Natural phenomena (water/wind erosion, plate tectonics, etc.)
70
Lubrication is the process, or technique employed to reduce wear of one or both surfaces in close proximity by inter-posing a substance called
lubricant
71
OIL LUBRICANTS
BASE OIL + ADDITIVES
72
The word petroleum comes from Latin words Petra & Oleum meaning
“Rock oil”
73
Petroleum and natural gas were formed from marine microorganisms. These were covered by layers of silt and sand
300-400 million years ago.
74
Refiners lump certain compounds into groups called
fractions
75
The oldest and most common way to separate them is
fractional distillation:
76
Group 1,2,3 are considered Group 4 & 5
MINERAL BASE OIL, SYNTHETIC BASE OIL.
77
OEM
Original Equipment Manufacturer
78
* The flash point
(typically 225 degrees C or 440 degrees F for mineral oils)