Preservation Process
quantify initial # of microbes
apply external agent
Take periodic samples
Quantify # of microorganisms for each sample
D-value
time needed for 90% reduction in microbial
Z-value
increase the temperature needed to cause 90% reduction in D-value
F-Value
time needed in the process to reduce the population of vegetative cells and spores
what is commercial sterilization
thermal process to achieve shelf stability
what does heat treatment do
kills microbes, spores, enzymes
length of time
heat condition
heat resistance
enzyme activity
PH
Size/shape
physical state of food
commercial sterilization concepts
cold spot
Heat Penetration
come up time
lethality
cold spots
areas where it takes longer for heat to reach
liquid food cylindrical container -1/3 up from base
Solid food cylindrical container - geometric center
Heat Penetration factors
product
container
retort
D0,D1,D2,D3…
0%,90%,99%,99.9%
come up time
time for retorte to reach set temp
lethality
measure of heat treatment
Commercial steril systems
Batch/continuous - treating after packing
aseptic - before packing
what is canning
food in hermetically sealed containers
prevents recontamination
shelf stable
target microorganisms in canning
Clostridium botulinum (anaerobic)
pouch processing advantages
reduce process time
reduce cost
better sensory properties
easy to open
pouch processing disadvantages
poor physical stability
complex equipment needed
canning process
canned
closed
heated
cooled
what is needed in aseptic processing and packaging to create a hermetic seal
sterile product
sterile packaging
sterile environment
aseptic processing equipment
steam injection nozzle
steam infusion vessel
What is the flash cooling system used for
at 60-70C a vacuum expansion vessel to remove the correct amount of water after aseptic processing so the product is not too diluted or concentrated
advantages of aseptic processing
shorter processing time
improved product quality
process productivity
reduced energy consumption
physical separation of food components
filtration
centrifugation
pneumatic separation
mechanical expression(pressing)