Which cement types are used in mortar?
I, II, III
What does an A mean in a cement type (ex: Type IA)?
Air-Entrained
Cement Lime Mortars
Mortar made from cement, lime (for workability), precisely sized sand, and water. Types, in order of strength:
M (most severe frost and high loads)
S (structural: exterior reinforced masonry, veneer subject to high winds)
N (normal: interior load-bearing) good balance of strength and workability)
O (old buildings, interior and non-loadbearing)
K (kancelled: very low strength, not used anymore)
(Remember: MaSoNwOrK)
Grout
A highly fluid form of concrete used to fill the cavities and voids within masonry walls (not for stacking bricks).
Blended Hydraulic Cement
Cement blended with materials like slag, fly ash, etc.
Masonry Cements
Prepackaged cement blends for mortar, containing air-entraining agents; highly workable but structurally weaker than cement-lime mortars.
Efflorescence
Salt deposit that forms on masonry walls, caused by water collecting minerals as it’s sucked into a building through masonry and deposited on its way back out. Can be mitigated with properly placed weep holes and flashing.
Fly Ash Brick
Brick containing fly ash; steam cured instead of fired, resulting in less embodied energy for the same strength and appearance.
Stiff Mud Brick
Brick made from mud at ~15% water, run through a vacuum to remove air pockets, then pushed through an extruder and cut by automated wire. Produces a very consistent product.
Water Struck Brick
Brick made from moist clays (~20-30% water) pressed into a mold by hand or machine. More variation than stiff mud; still used for custom bricks.
Periodic Kiln
A brick-firing kiln that is emptied and refilled between firings.
Tunnel Kiln
A brick-firing kiln through which bricks continuously move during firing.
Clamp (of Bricks)
A historically used bundle of bricks with significant variation in quality — ranging from weather-resistant to severely undercooked.
Mortar Joints
The finished profile of mortar between bricks, which affects weather resistance and aesthetics.
Flush Mortar Joint
Mortar joint that is level with the brick face; outer portion not sufficiently compressed, vulnerable to freeze/thaw expansion.
Raked Mortar Joint
Mortar joint slightly inset from the brick face; water collects on the ledge, bad for freeze/thaw.
Stripped Mortar Joint
Mortar joint inset even more than raked; water collects on ledge, bad for freeze/thaw.
Concave Mortar Joint
Rounded, slightly inset mortar joint; acceptable for outdoor use.
Vee Mortar Joint
Sharp angled inset mortar joint; acceptable for outdoor use.
Weathered Mortar Joint
Diagonal inset mortar joint sloping out and down; not fully compressed, not ideal outside but not the worst.
Struck Mortar Joint
Diagonal inset mortar joint sloping in and down; water collects on ledge, bad for freeze/thaw.
Water Table Brick
A sloped or chamfered brick used to protect where a wall projects.
Coping Brick
A special brick shape used at the top of a wall.
Jamb Brick
A special brick shape used at the sides of door or window openings.