second most abundant metal
iron (most widely used metal in the form of steel)
cheapest metal
iron
most common form of iron ore
hematite
fool’s gold
pyrite
________ is used to refine iron ore through reactions involving coke, limestone, and heated oxygen
blast furnace
form of carbon used with a blast furnace
coke
impure part of iron in blast furnace that is purged
slag
uncooled molten iron produced by a blast furnace
pig iron
ten percent of the iron we produce; very hard form of iron that isn’t very malleable; cooled version of pig iron
cast iron
method in which natural gas is used to reduce iron ore to sponge iron
direct iron reduction
powdery form of iron produced from direct iron reduction that is used for the making of steel
sponge iron
alloy of iron and less than 2% carbon
steel
process using pure oxygen in a furnace lined with refractory bricks to refine pig iron to steel
basic oxygen process
steel-refining process in which an electric arc between giant carbon electrodes provides the heat to melt the metal
electric arc process
process in which internal stresses are removed from a piece of steel by heating it to 700-800 C for up to several hours and then slowly cooling it
annealing
method of hardening a piece of steel in which the metal is bent or hammered into its final shape at a relatively low temperature (below 300 C)
cold working (cold forging, cold rolling, and drawing)
process of hardening a piece of steel by cooling it quickly in a bath of cold water or oil
quenching
process in which hardened steel is made less brittle by gently heating it to a moderate temperature and allowing it to cool
tempering
process that hardens the surface of steel while leaving the interior resilient by heating the object to a high temperature in a carbon-rich environment
case hardening
metal that is a good conductor of electricity and heat and is the primary component of brass and bronze
copper
second best conducting metal
copper (main metal used for wiring and piping)
bluish-green coating of copper that forms to prevent further reaction
patina
copper with the alloying metal of zinc
brass
copper with the alloying metal of tin
bronze